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  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Polo [BR] / Virtus [BR]

Original Volkswagen repair manual


30,25 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

35.916 KB

402 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front end, Wing, Rear lid, Fuel tank cap unit, Central locking system, Rear passenger doors/components (Polo), Side windows, Underbody trim, External rear-view mirror, Badges and letterings and “LATIN NCAP” badge (Rear window) - remove and install. Show more
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Repair manual Polo [BR] / Virtus [BR] General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • Body - front
    2
  • 1 Front end
    2
  • 1.1 Front end with complementary parts - assembly overview
    2
  • 1.2 Front end with complementary parts - remove and install
    4
  • 1.3 Front end with complementary parts - service position
    8
  • 2 Wing
    12
  • 2.1 Front wing - assembly overview
    12
  • 2.2 Front wing - remove and install
    12
  • 3 Body - front section
    17
  • 3.1 Upper bulkhead panel - assembly overview
    17
  • 3.2 Plenum chamber cover - assembly overview
    17
  • 3.3 Plenum chamber cover trim - remove and install
    18
  • 3.4 Plenum chamber cover - remove and install
    19
  • Bonnet, rear lid
    23
  • 1 Bonnet
    23
  • 1.1 Bonnet - assembly overview
    23
  • 1.2 Operating cable - assembly overview
    24
  • 1.3 Bonnet - remove and install
    25
  • 1.4 Bonnet - adjust
    28
  • 1.5 Bonnet latches - remove and install
    34
  • 1.6 Bonnet latch handle - remove and install
    39
  • 1.7 Bonnet fasteners - remove and install
    42
  • 1.8 Hinges - remove and install
    43
  • 1.9 Bonnet trim - remove and install
    45
  • 1.10 Bonnet support rod - remove and install
    47
  • 1.11 Bowden cable - remove and install
    49
  • 2 Rear lid
    57
  • 2.1 Rear lid - assembly overview
    57
  • 2.2 Rear lid - remove and install
    59
  • 2.3 Rear lid - adjust
    61
  • 2.4 Rear lid lock - remove and install
    68
  • 2.5 Rear lid hinges - remove and install
    70
  • 2.6 Rear lid stop - remove and install
    73
  • 2.7 Rear lid trim - remove and install
    74
  • 2.8 Rear lid struts - remove and install
    75
  • 2.9 Rear lid gas strut - remove
    77
  • 3 Rear lid
    79
  • 3.1 Rear lid - assembly overview
    79
  • 3.2 Rear lid - remove and install
    79
  • 3.3 Rear lid - adjust
    82
  • 3.4 Rear lid lock - remove and install
    84
  • 3.5 Rear lid hinges - remove and install
    86
  • 3.6 Rear lid stop - remove and install
    88
  • 3.7 Rear lid trim - remove and install
    90
  • 3.8 Rear lid spring - remove and install
    92
  • 4 Fuel tank cap unit
    94
  • 4.1 Fuel tank flap unit - assembly overview
    94
  • 4.2 Fuel tank flap unit - remove and install
    94
  • 4.3 Fuel tank flap - remove and install
    97
  • Front doors, door components, central locking
    99
  • 1 Front doors
    99
  • 1.1 Front doors - assembly overview
    99
  • 1.2 Front door inner trim - remove and install
    102
  • 1.3 Front door outer trim - remove and install
    104
  • 1.4 Front doors - remove and install
    105
  • 1.5 Front doors - adjust
    109
  • 1.6 Front door strikers - adjust
    111
  • 1.7 Door arresters - remove and install
    113
  • 2 Door installation components
    116
  • 2.1 Assembly parts - assembly overview
    116
  • 2.2 Front door latch operation mechanism - assembly overview
    118
  • 2.3 Front door external handle and lock - assembly overview
    119
  • 2.4 Front door window mechanism motor - remove and install
    120
  • 2.5 Front door window drive mechanism - remove and install
    122
  • 2.6 Internal door trim - remove and install
    125
  • 2.7 Front door striker - remove and install
    127
  • 2.8 Exterior door handle cover - remove and install
    129
  • 2.9 Door lock cylinder - remove and install
    135
  • 2.10 External door handle - remove and install
    138
  • 2.11 External handle support - remove and install
    140
  • 2.12 Door lock - remove and install
    142
  • 2.13 Window guide - remove and install
    147
  • 2.14 Window compartment external trim - remove and install
    150
  • 2.15 Window compartment internal trim - remove and install
    152
  • 3 Central locking system
    153
  • 3.1 Central locking - general assembly overview
    153
  • 3.2 Ignition key battery - remove and install
    155
  • 3.3 Ignition key cover - remove and install
    157
  • 3.4 Fuel tank cap lock motor V155 - remove and install
    158
  • Rear doors, door components
    160
  • 1 Rear passenger doors/components (Polo)
    160
  • 1.1 Rear door
    160
  • 1.2 Door installation components
    177
  • 2 Rear passenger doors/components (Polo)
    209
  • 2.1 Rear door
    209
  • 2.2 Door installation components
    226
  • Bumpers
    258
  • 1 Front bumper
    258
  • 1.1 Front bumper cover - assembly overview
    258
  • 1.2 Front bumper cover (Polo/Virtus GTS) - assembly overview
    260
  • 1.3 Front protector support - assembly overview
    262
  • 1.4 Front bumper protector - remove and install
    262
  • 1.5 Support of the parking aid device sensor - install
    266
  • 2 Rear bumper (Polo)
    271
  • 2.1 Rear bumper protector - assembly overview
    271
  • 2.2 Rear bumper cover (Polo/Virtus GTS) - assembly overview
    272
  • 2.3 Rear protector support - assembly overview
    273
  • 2.4 Rear bumper protector - remove and install
    274
  • 2.5 Rear protector support - remove and install
    277
  • 2.6 Support of the parking aid device sensor - install
    278
  • 3 Rear bumper (Virtus)
    284
  • 3.1 Rear bumper protector - assembly overview
    284
  • 3.2 Rear protector support - assembly overview
    284
  • 3.3 Rear bumper protector - remove and install
    285
  • 3.4 Rear protector support - remove and install
    288
  • 3.5 Support of the parking aid device sensor - install
    290
  • Glazing
    296
  • 1 Repair instructions
    296
  • 1.1 Minimum adhesive drying time
    296
  • 1.2 Assembly instructions and material for bonded windows
    296
  • 1.3 Stickers for engraving the VIS number on the windows (only for Brazil) - supply
    298
  • 1.4 Undamaged windows - prepare for install
    298
  • 1.5 New glass - prepare for install
    299
  • 1.6 Body flange - prepare to install the window
    301
  • 1.7 Cleaning in case of resulting adhesive residues
    302
  • 2 Windscreen
    303
  • 2.1 Windscreen - assembly overview
    303
  • 2.2 Windscreen - remove and install
    304
  • 3 Rear window
    310
  • 3.1 Rear window - assembly overview
    310
  • 3.2 Rear window - remove and install
    310
  • 4 Rear window
    315
  • 4.1 Rear window - assembly overview
    315
  • 4.2 Rear window - remove and install
    315
  • 5 Side windows
    320
  • 5.1 Rear side window - assembly overview
    320
  • 5.2 Rear side window - remove and install
    320
  • 6 Side windows
    324
  • 6.1 Rear side window - assembly overview
    324
  • 6.2 Rear side window - remove and install
    324
  • 7 Door window glass
    328
  • 7.1 Front door window glass - assembly overview
    328
  • 7.2 Rear door window glass - assembly overview
    329
  • 7.3 Front door window glass - remove and install
    329
  • 7.4 Rear door window glass - remove and install
    333
  • 8 Door window glass
    338
  • 8.1 Front door window glass - assembly overview
    338
  • 8.2 Rear door window glass - assembly overview
    339
  • 8.3 Rear door fixed window - assembly overview
    339
  • 8.4 Front door window glass - remove and install
    340
  • 8.5 Rear door window glass - remove and install
    344
  • 8.6 Rear door fixed window - remove and install
    348
  • Exterior equipment
    352
  • 1 Front grid
    352
  • 1.1 Radiator grille - assembly overview
    352
  • 1.2 Front bonnet - remove and install
    352
  • 2 Trims and linings
    355
  • 2.1 A-pillar exterior trim - remove and install
    355
  • 2.2 B-pillar exterior trim - remove and install
    357
  • 2.3 C-pillar exterior trim - remove and install
    362
  • 2.4 External lining of lower longitudinal member (Polo Beats) - replace
    364
  • 2.5 Side member trim - assembly overview
    366
  • 2.6 Side member trim - remove and install
    367
  • 3 Underbody trim
    374
  • 3.1 Floor lower lining - assembly overview
    374
  • 3.2 Underbody trim - remove and install
    374
  • 4 External rear-view mirror
    377
  • 4.1 External rear-view mirror - assembly overview
    377
  • 4.2 Exterior rear-view mirror - remove and install
    379
  • 4.3 Mirror glass - remove and install
    384
  • 4.4 Mirror adjustment unit - remove and install
    386
  • 4.5 Mirror glass - remove and install
    388
  • 4.6 Mirror trim - remove and install
    389
  • 5 Wheel housing liner
    391
  • 5.1 Front wheel housing liner - assembly overview
    391
  • 5.2 Rear wheel housing liner - assembly overview
    392
  • 5.3 Rear wheel housing liner - assembly overview
    392
  • 5.4 Front wheel housing liner - remove and install
    393
  • 5.5 Rear wheel housing liner - remove and install
    395
  • 5.6 Rear wheel housing liner - remove and install
    397
  • 6 Badges and letterings
    399
  • 6.1 Letterings on the rear lid (Polo) - measurements
    399
  • 6.2 Letterings on the rear lid (Virtus) - measurements
    403
  • 6.3 Side letterings - measurements
    409
  • 6.4 GTS model designation – remove and install
    412
  • 6.5 Front badge - remove and install
    413
  • 6.6 Badge on the rear lid (Polo)- replace
    414
  • 6.7 Badge on the rear lid (Virtus)- replace
    416
  • 7 “LATIN NCAP” badge (Rear window) - remove and install
    418
  • 8 “LATIN NCAP” badge (Rear window) - remove and install
    420
  • 9 Rear spoiler
    422
  • 9.1 Rear spoiler
    422
  • 9.2 Rear spoiler (Virtus GTS) – assembly overview
    429
  • 9.3 Rear spoiler (Virtus GTS) - remove and install
    429
  • 10 Heat shields
    433
  • 10.1 Heat shields - assembly overview
    433
  • 10.2 Heat shield for the centre tunnel - remove and install
    433
  • 10.3 Heat shield for the fuel tank region - remove and install
    434
  • 10.4 Heat shield for the rear silencer - remove and install
    435
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >)
Suitable car types BZ1, BZ2
Category Reparaturanleitung

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