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Body Repairs

For Polo [BR] / Virtus [BR]

Original Volkswagen repair manual


21,91 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

29.801 KB

274 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine bracket (right side) - replace and Side cuts that are permitted. Show more
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Repair manual Polo [BR] / Virtus [BR] Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Basic information
    1
  • 2 Vehicle identification data
    2
  • 2.1 Vehicle identification number (VIN) - localization
    2
  • 2.2 Vehicle Identification number - corrosion protection
    2
  • 2.3 Destructive labels (Brazil only) - VIS
    3
  • 2.4 Destructive labels (Brazil only) - VIS - replacement
    3
  • 3 Foam part/support
    4
  • 5 Laser welding
    7
  • 6 Body clearance dimensions
    8
  • 6.1 Front body section
    8
  • 6.2 Body - centre section (Polo)
    10
  • 6.3 Body - centre section (Virtus)
    12
  • 6.4 Rear body section
    14
  • 7 Body dimensions
    17
  • 7.1 Front body section
    17
  • 7.2 Body - centre section (Polo)
    19
  • 7.3 Body - centre section (Virtus)
    23
  • 7.4 Body - rear section (Polo)
    27
  • 7.5 Body - rear section (Virtus)
    29
  • 7.6 Body - lower front section
    31
  • 7.7 Body - lower centre section
    32
  • 7.8 Body - lower rear section (Polo)
    33
  • 7.9 Body - lower rear section (Virtus)
    34
  • Body - front
    36
  • 1 Engine bracket (right side) - replace
    36
  • 1.1 Tools
    36
  • 1.2 Remove
    37
  • 1.3 Install
    37
  • 2 Auxiliary frame support thread - repair
    39
  • 2.1 M12x1.5 Heli-coil thread repair set VAS 6058
    40
  • 2.2 Thread repair
    41
  • 3 Front bumper support - replace
    45
  • 3.1 Tools
    45
  • 3.2 Remove
    46
  • 3.3 Install
    46
  • 4 Bonnet hinge support - replace
    49
  • 4.1 Tools
    49
  • 4.2 Remove
    50
  • 4.3 Install
    50
  • 5 Studs - replace
    53
  • Body - centre
    55
  • 1 Roof - replace
    55
  • 1.1 Roof (Polo) - replace
    55
  • 1.2 Roof (Virtus) - replace
    68
  • 2 Front roof cross member - replace
    81
  • 2.1 Tools
    82
  • 2.2 Remove
    82
  • 2.3 Install
    83
  • 3 Rear roof cross member - replace
    86
  • 3.1 Tools
    87
  • 3.2 Remove
    87
  • 3.3 Install
    88
  • 4 Side cuts that are permitted
    92
  • 4.1 Side cuts that are permitted (Polo)
    92
  • 4.2 Side cuts that are permitted (Virtus)
    92
  • 5 External side panel - upper section - replace
    94
  • 5.1 External side panel - upper section (Polo) - replace
    94
  • 5.2 Outer side panel (upper section) (Virtus) - replace
    104
  • 6 Pillar A - replace
    111
  • 6.1 Tools
    113
  • 6.2 Remove
    113
  • 6.3 Install
    115
  • 7 A-pillar reinforcement (internal) - replace
    119
  • 7.1 Tools
    120
  • 7.2 Remove
    120
  • 7.3 Install
    121
  • 8 B-pillar - replace
    125
  • 8.1 Tools
    127
  • 8.2 Foam part/support
    127
  • 8.3 Remove
    127
  • 8.4 Install
    129
  • 9 B-pillar reinforcement - replace
    133
  • 9.1 Tools
    134
  • 9.2 Foam part/support
    134
  • 9.3 Remove
    134
  • 9.4 Install
    136
  • 10 Lower longitudinal member (external section) - replace
    140
  • 10.1 Tools
    141
  • 10.2 Foam part/support
    142
  • 10.3 Remove
    142
  • 10.4 Install
    144
  • Body - rear
    147
  • 1 Back panel - replace
    147
  • 1.1 Back panel (Polo) - replace
    147
  • 1.2 Back panel (Virtus) - replace
    155
  • 2 Rear cross member - replace
    161
  • 2.1 Rear cross member (Polo) - replace
    161
  • 2.2 Rear cross member (Virtus) - replace
    167
  • 3 Tail light cluster housing - replace
    173
  • 3.1 Tail light cluster housing (Polo) - replace
    173
  • 3.2 Tail light cluster housing (Virtus) - replace
    179
  • 4 Luggage compartment floor - replace
    184
  • 4.1 Luggage compartment floor (Polo) - replace
    184
  • 4.2 Luggage compartment floor (Virtus) - replace
    190
  • 5 Rear bumper support - replace
    197
  • 5.1 Tools
    198
  • 5.2 Remove
    198
  • 5.3 Install
    199
  • 6 Front longitudinal member (partial part) - replace
    202
  • 6.1 Rear longitudinal member (partial part) (Polo) - replace
    202
  • 6.2 Rear longitudinal member (Virtus) - replace
    208
  • 7 Rear longitudinal member (second cut partial part) - replace
    213
  • 7.1 Tools
    214
  • 7.2 Foam part/support
    214
  • 7.3 Remove
    214
  • 7.4 Install
    217
  • 8 Rear side panel (partial part) - replace
    226
  • 8.1 Rear side panel (partial part) (Polo) - replace
    226
  • 8.2 Rear side panel (partial part) (Virtus) - replace
    235
  • 9 Wheel housing - replace
    244
  • 9.1 Wheel housing (Polo) - replace
    244
  • 9.2 Wheel housing (Virtus) - replace
    252
  • 10 Wheel housing reinforcement - replace
    260
  • 10.1 Tools
    261
  • 10.2 Remove
    261
  • 10.3 Install
    263
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >)
Suitable car types BZ1, BZ2
Category Reparaturanleitung

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