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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering
  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Polo [BR] / Virtus [BR]

Original Volkswagen repair manual


19,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.999 KB

240 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Auxiliary frame, Anti-roll bar, Suspension strut, upper wishbone, Drive shaft, Vehicle level sender, Adaptive cruise control adjustment, Steering wheel and Sensors. Show more
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Repair manual Polo [BR] / Virtus [BR] Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety indications
    1
  • 1.1 Safety measures for work in vehicles with Start-Stop system
    1
  • 1.2 Safety measures for work in the auxiliary frame
    1
  • 2 Repair instructions
    2
  • 2.1 Shock absorbers - leaks
    2
  • 2.2 Shock absorbers - noises
    2
  • 2.3 Shock absorbers - test
    3
  • 2.4 Steering box
    3
  • 2.5 Seals, ring seals
    4
  • 2.6 Bolts, nuts
    4
  • 2.7 Electric components
    4
  • 2.8 Raise the axle of the unloaded vehicle with coil spring
    5
  • 3 Assessment of crashed vehicles
    11
  • 3.1 Crashed vehicles - running gear inspection check-list
    11
  • 4 Disposal of gas struts
    13
  • 4.1 Disposal of front gas struts
    13
  • 4.2 Disposal of rear gas struts
    14
  • Front suspension
    17
  • 1 Front axle
    17
  • 1.1 Front axle - general assembly overview
    17
  • 2 Auxiliary frame
    20
  • 2.1 Auxiliary frame - general assembly overview
    20
  • 2.2 Auxiliary frame without steering rack - remove and install
    20
  • 2.3 Auxiliary frame with steering rack - remove and install
    23
  • 2.4 Auxiliary frame - position
    28
  • 2.5 Auxiliary frame - Lower
    32
  • 3 Anti-roll bar
    37
  • 3.1 Anti-roll bar - general assembly overview
    37
  • 3.2 Anti-roll bar - remove and install
    38
  • 3.3 Coupling rod - remove and install
    41
  • 4 Suspension strut, upper wishbone
    43
  • 4.1 Suspension strut, upper wishbone - Assembly overview
    43
  • 4.2 Suspension strut - remove and install
    44
  • 4.3 Suspension strut - repair
    54
  • 5 Lower wishbone, swivel joint
    58
  • 5.1 Lower wishbone, swivel joint - Assembly overview
    58
  • 5.2 Lower wishbone - remove and install
    59
  • 5.3 Check the drive shaft
    62
  • 5.4 Swivel guide - remove and install
    62
  • 5.5 Lower front metal/rubber bearings of the wishbone - replace
    66
  • 6 Wheel roller bearing
    74
  • 6.1 Wheel bearing - general overview of assembly
    74
  • 6.2 Wheel bearing case - remove and install
    74
  • 6.3 Hub and wheel bearing - remove and install
    81
  • 7 Drive shaft
    90
  • 7.1 Drive shaft - assembly overview
    90
  • 7.2 Drive shaft - assembly overview
    90
  • 7.3 Drive shaft - remove and install
    94
  • 7.4 Joint - remove and install
    111
  • 7.5 Drive shaft heat shield - remove and install
    115
  • 7.6 Drive shaft - assemble and disassemble
    116
  • 7.7 External constant velocity joint - check
    129
  • 7.8 Internal constant velocity joint - check (Only for model 1.6 MSi)
    131
  • Rear suspension
    134
  • 1 Rear axle
    134
  • 1.1 Rear axle - overview
    134
  • 1.2 Rear axle - remove and install
    135
  • 2 Axle beam
    141
  • 2.1 Axle beam - assembly overview
    141
  • 2.2 Axle beam - replace the bonded rubber bush
    141
  • 3 Suspension strut/shock absorber, spring
    151
  • 3.1 Suspension strut/shock absorber, spring - assembly overview
    151
  • 3.2 Shock absorber - remove and install
    152
  • 3.3 Shock absorber - repair
    154
  • 3.4 Spring - remove and install
    156
  • 4 Wheel roller bearing
    159
  • 4.1 Wheel bearing - general overview of assembly
    159
  • 4.2 Wheel hub/wheel bearing unit - remove and install
    160
  • Self-levelling suspension
    168
  • 1 Vehicle level sender
    168
  • 1.1 Rear vehicle level sender - assembly overview
    168
  • 1.2 Rear vehicle level sender G76 – remove and install
    168
  • Wheels, tyres, vehicle geometry
    171
  • 1 Tyre monitoring system
    171
  • 1.1 Tyre Pressure Monitoring System - system description
    171
  • 2 Axle geometry check
    173
  • 2.1 Axle geometry check instructions
    173
  • 2.2 Preliminary testing conditions
    174
  • 2.3 Preparation for alignment
    174
  • 2.4 Nominal vehicle geometry alignment values
    176
  • 2.5 Place the vehicle in initial position to check geometry
    178
  • 2.6 Axle alignment work procedure
    178
  • 2.7 Axle geometry measurement requirement
    180
  • 2.8 Vehicle data tag
    180
  • 2.9 Adjust front axle camber angle
    181
  • 2.10 Adjust the rear axle camber angle
    182
  • 2.11 Adjust the rear axle toe-out
    182
  • 2.12 Adjust front axle toe-out angle
    182
  • 2.13 Check the maximum steering angle
    184
  • 3 Tightening torques of wheel bolts
    185
  • 4 Adaptive cruise control adjustment
    186
  • 4.1 Adaptive cruise control adjustment calibration
    186
  • Steering
    192
  • 1 Steering wheel
    192
  • 1.1 Steering wheel - assembly overview
    192
  • 1.2 Steering wheel - remove and install
    192
  • 2 Steering column
    195
  • 2.1 Steering column - assembly overview
    195
  • 2.2 Steering column - remove and install
    197
  • 2.3 Handling and transporting the steering column
    206
  • 2.4 Intermediate steering column axle - remove and install
    209
  • 2.5 Steering column - repair
    210
  • 2.6 Power steering control unit J500 - remove and install
    212
  • 3 Steering rack
    218
  • 3.1 Steering rack - general overview of assembly
    218
  • 3.2 Steering box - remove and install
    221
  • 3.3 Track rod - remove and install
    227
  • 3.4 Track rod ball joint - remove and install
    231
  • 4 Sensors
    234
  • 4.1 Steering angle sensor G85
    234
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >)
Suitable car types BZ1, BZ2
Category Reparaturanleitung

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