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5 - Speed manual gearbox 0AF

For Polo [BR] / Virtus [BR]

Original Volkswagen repair manual


15,89 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.771 KB

190 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch control, Gearshift mechanism, Auxiliary frame, Transmission - fasten to support, Gearbox - disassemble and assemble, Selector forks, Input shaft and Retainer seals. Show more
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Repair manual Polo [BR] / Virtus [BR] 5 - Speed manual gearbox 0AF PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical Data
    4
  • 3.1 Correspondence (gearbox / engine)
    4
  • 3.2 Supply capacity (gearbox oil)
    4
  • 3.3 Gear ratio calculation “i”
    4
  • 4 Transmission assembly scheme
    5
  • 5 Electrical components
    7
  • 5.1 Electrical components - assembly overview
    7
  • 6 General repair instructions
    9
  • Clutch
    14
  • 1 Clutch control
    14
  • 1.1 Clutch drive system - assembly locations overview
    14
  • 1.2 Clutch drive pedal - assembly overview
    15
  • 1.3 Hydraulic clutch system - assembly overview
    17
  • 1.4 Clutch release mechanism - assembly overview
    19
  • 1.5 Support shell - remove and install
    20
  • 1.6 Clutch position sender G476 - remove and install
    21
  • 1.7 Pedal return spring - remove and install
    23
  • 1.8 Clutch drive pedal - remove and install
    25
  • 1.9 Clutch drive pedal support - remove and install
    26
  • 1.10 Clutch transmitter cylinder - remove and install
    29
  • 1.11 Clutch slave cylinder - remove and install
    30
  • 1.12 Clutch drive system line - remove and install
    33
  • 1.13 Hydraulic clutch mechanism - bleed
    35
  • 1.14 Clutch release mechanism - repair
    37
  • 2 Clutch
    39
  • 2.1 Clutch - assembly overview
    39
  • 2.2 Clutch - remove and install
    40
  • Controls, housing
    45
  • 1 Gearshift mechanism
    45
  • 1.1 Gearshift mechanism - installation position
    45
  • 1.2 Gear lever - assembly overview
    46
  • 1.3 Handle and boot on the gear lever - assembly overview
    48
  • 1.4 Gear knob - remove and install
    49
  • 1.5 Gearshift mechanism - remove and install
    51
  • 1.6 Gearshift mechanism - repair
    55
  • 1.7 Gearshift mechanism - adjust
    59
  • 1.8 Gearshift mechanism - check operation
    62
  • 1.9 Gearshift lever and mechanism - remove and install
    63
  • 1.10 Selector cables - remove and install
    68
  • 1.11 Selector rod - replace seal
    70
  • 1.12 Selector rod and the selector mechanism cover - assembly overview
    72
  • 1.13 Selector rod and selector mechanism cover - remove and install with the gearbox installed
    73
  • 2 Gearbox - remove and install
    79
  • 2.1 Gearbox - remove
    79
  • 2.2 Gearbox - installation
    90
  • 2.3 Gearbox torques
    95
  • 3 Auxiliary frame
    96
  • 3.1 Assembly mountings - assembly overview
    96
  • 4 Gearbox - transport
    99
  • 4.1 Gearbox - transport
    99
  • 5 Gearbox oil
    101
  • 5.1 Gearbox oil - check level
    101
  • 6 Transmission - fasten to support
    103
  • 6.1 Transmission - fasten to support
    103
  • 7 Gearbox - disassemble and assemble
    105
  • 7.1 Gearbox - schematic overview
    105
  • 7.2 gearbox - assembly overview
    105
  • 7.3 Transmission housing cover and 5th gear - assembly overview
    106
  • 7.4 Gearbox housing Cover and 5th gear - remove and install (gearbox installed)
    108
  • 7.5 Clutch housing - assembly overview
    110
  • 7.6 Input shaft, output shaft, differential, selection mechanism and selector forks
    110
  • 8 Gearbox and clutch housings
    125
  • 8.1 Transmission housing and transmission housing - assembly overview
    125
  • 8.2 Gearbox housing - repair
    127
  • 8.3 Clutch housing - repair
    128
  • 9 Selector forks
    132
  • 9.1 Selector forks - assembly overview
    132
  • 9.2 Selector forks - repair
    132
  • Gears, shafts
    137
  • 1 Input shaft
    137
  • 1.1 Input shaft - general overview of assembly
    137
  • 1.2 Input shaft - remove and install
    139
  • 1.3 Input shaft - replace seal
    152
  • 2 Output shaft
    155
  • 2.1 Output shaft - general overview of assembly
    155
  • 2.2 Output shaft- remove and install
    157
  • Final drive - differential
    165
  • 1 Retainer seals
    165
  • 1.1 Seals - assembly overview
    165
  • 1.2 Seal (left-hand side) - replace
    165
  • 1.3 Seal (right-hand side) - replace
    168
  • 2 Differential
    171
  • 2.1 Differential - general overview of assembly
    171
  • 2.2 Differential - remove and install
    173
  • 2.3 Adjust the differential
    181
Manufacturer's designation 5 - Speed manual gearbox 0AF
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >)
Suitable car types BZ1, BZ2
Transmission designations 0AF
Transmission types GVY, FVH, FXQ, GJC, HCM, GJD, HHN, GYT, JHW, KQL, LEG, LVN, LVP, LVQ, LVS, LVU, LDZ, LVR, JHT, JHU, JHV, JHX, HEP, HFP
Category Reparaturanleitung

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