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Electrical system

For Touareg

Original Volkswagen repair manual


37,72 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

19.404 KB

538 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Disconnecting and reconnecting battery, Battery parallel circuit relay J581, Slave start point, vehicles to 04/05, Specified torques: starter, Cruise control system (CCS), Dash panel insert, Headlight washer system, Washer fluid line hose couplings, Hose repair, Fog lights, Tail lights (tail light cluster), Additional brake light bulb M25, Steering column switch, Entry and start authorisation, Parking aid, Side Assist (lane change assistant), Winch, Lights and switches in engine compartment, Anti-theft alarm (ATA) and Electronics boxes. Show more
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Repair manual Touareg Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Battery concept in Touareg
    1
  • 1.2 Types of battery
    2
  • 1.3 Warning notices and safety regulations
    2
  • 1.4 Battery terminal connection
    2
  • 2 Checking battery
    3
  • 3 Charging battery
    4
  • 3.1 Charging battery with battery deactivation relay
    4
  • 4 Disconnecting and reconnecting battery
    7
  • 4.1 Disconnecting and reconnecting battery, vehicles with one-battery concept
    7
  • 5 Removing and installing battery
    17
  • 5.1 Removing and installing battery beneath front left seat
    17
  • 6 Battery parallel circuit relay J581
    22
  • 6.1 Removing and installing battery parallel circuit relay J581
    22
  • 7 Battery master switch and isolator switch E74
    24
  • 7.1 General description
    24
  • 7.2 Assembly overview - battery master/isolator switch E74
    24
  • 7.3 Detection of triggering
    24
  • 7.4 Resetting after triggering
    25
  • 7.5 Removing and installing battery master/isolator switch E74
    27
  • 8 Specified torques: battery
    29
  • 9 Slave start point, vehicles to 04/05
    30
  • 9.1 Assembly overview - slave start point, vehicles to 04/05
    30
  • 9.2 Removing and installing slave start point, vehicles to 04/05
    30
  • 10 Slave start point, vehicles from 05/05
    34
  • 10.1 Assembly overview - slave start point, vehicles from 05/05
    34
  • 10.2 Removing and installing slave start point, vehicles from 05/05
    34
  • 11 Starter
    37
  • 11.1 Checking starter B
    37
  • 11.2 Removing and installing starter, automatic gearbox
    38
  • 11.3 Removing and installing starter, manual gearbox
    63
  • 12 Specified torques: starter
    68
  • 12.1 6-cylinder 3.2 l and 3.6 l FSI engine
    68
  • 12.2 8-cyl. injection engine, direct injection (FSI)
    68
  • 12.3 8-cylinder 4.2 l injection engine
    68
  • 12.4 12-cylinder 6.0 l injection engine
    68
  • 12.5 2.5 l, 5-cylinder TDI engine
    68
  • 12.6 2.5 l, 5-cylinder TDI engine with diesel particulate filter
    69
  • 12.7 3.0 l, 6-cylinder TDI engine
    69
  • 12.8 4.9 l, 10-cylinder TDI engine
    69
  • 13 Alternator
    70
  • 13.1 Characteristics of alternators
    70
  • 13.2 Checking poly V-belt
    71
  • 13.3 Checking alternator C
    71
  • 13.4 Alternator, air-cooled, 6-cylinder injection engine
    72
  • 13.5 Alternator, water-cooled, 6-cylinder injection engine 3.2 l and 3.6 l FSI
    76
  • 13.6 Alternator, 8-cyl. 4.2 l injection engine
    81
  • 13.7 Alternator, 8-cyl. 4.2 l direct injection engine
    85
  • 13.8 Alternator, 12-cyl. 6.0 l injection engine
    89
  • 13.9 Alternator, 5-cyl. 2.5 l TDI engine
    92
  • 13.10 Coolant-cooled alternator, 6-cyl. 3.0 l TDI engine
    98
  • 13.11 Air-cooled alternator, 6-cyl. 3.0 l TDI engine
    105
  • 13.12 Alternator, 10-cyl. 5.0 l TDI engine
    109
  • 13.13 Removing and installing poly V-belt pulley on alternator
    123
  • 13.14 Removing and installing poly V-belt pulley with freewheel on alternator
    126
  • 13.15 Voltage regulator for alternator
    133
  • 14 Cruise control system (CCS)
    136
  • 14.1 General description
    136
  • 14.2 Activating and deactivating cruise control system (CCS)
    136
  • 15 Adaptive cruise control (ACC)
    137
  • 15.1 General description
    137
  • 15.2 Assembly overview
    137
  • 15.3 Removing and installing adaptive cruise control button E357
    138
  • 15.4 Removing and installing adaptive cruise control unit J428
    138
  • 15.5 Calibrating adaptive cruise control sensor G550
    139
  • 15.6 Initialising adaptive cruise control
    139
  • 16 Distance monitoring system (Front Assist)
    141
  • 16.1 General description
    141
  • 16.2 Adaptive cruise control unit J428
    141
  • 16.3 Adaptive cruise control button E357
    141
  • Gauges, instruments
    142
  • 1 Dash panel insert
    142
  • 1.1 General description
    142
  • 1.2 Renewing dash panel insert
    143
  • 1.3 Removing and installing dash panel insert
    143
  • 1.4 Dash panel insert final control diagnosis
    145
  • 1.5 Description of back of dash panel insert
    146
  • 1.6 Connection assignment for connector in dash panel insert, vehicles to 11/06
    147
  • 1.9 Warning lamp symbols in dash panel insert, vehicles to 11/06
    149
  • 1.10 Warning lamp symbols in dash panel insert, vehicles from 12/06 with monochrome display
    151
  • 2 Service interval display
    154
  • 2.1 Resetting service interval display
    154
  • Windscreen wash/wipe system
    155
  • 1 Windscreen wiper system
    155
  • 1.1 General description
    155
  • 1.2 Deactivating APP function of wiper motors from 11/07
    156
  • 1.3 Assembly overview - windscreen wiper system
    157
  • 1.4 Removing and installing windscreen wiper system
    158
  • 1.5 Removing and installing wiper arms
    167
  • 1.6 Adjusting wiper blade park position
    167
  • 1.7 Removing and installing joint-free wiper
    168
  • 1.8 Removing and installing rain sensor G213 / rain and light sensor G397
    170
  • 1.9 Wiper motor control unit J400
    173
  • 2 Windscreen washer system
    175
  • 2.1 General description
    175
  • 2.2 Assembly overview - windscreen washer system
    175
  • 2.3 Removing and installing washer fluid reservoir
    177
  • 2.4 Removing and installing windscreen and rear window washer pump V59
    179
  • 2.5 Removing and installing windscreen washer fluid level sender G33
    179
  • 2.6 Removing and installing windscreen washer system spray jets
    180
  • 2.7 Adjusting windscreen washer system spray jets
    180
  • 3 Rear window wiper system
    182
  • 3.1 General description
    182
  • 3.2 Assembly overview - rear window wiper system
    182
  • 3.3 Removing and installing rear window wiper
    183
  • 3.4 Adjusting rear window wiper park position
    186
  • 3.5 Removing and installing joint-free wiper
    187
  • 4 Rear window washer system
    189
  • 4.1 General description
    189
  • 4.2 Assembly overview - rear window washer system
    189
  • 4.3 Renewing spray jet
    190
  • 4.4 Adjusting spray jet
    190
  • 5 Headlight washer system
    192
  • 5.1 General description
    192
  • 5.2 Assembly overview - headlight washer system
    192
  • 5.3 Removing and installing headlight washer system pump V11
    193
  • 5.4 Removing and installing spray jet pop-up cylinders
    194
  • 5.5 Removing and installing spray jet assembly
    195
  • 5.6 Adjusting headlight washer system spray jets
    196
  • 5.7 Bleeding headlight washer system
    196
  • 6 Washer fluid line hose couplings
    197
  • 7 Hose repair
    198
  • Lights, bulbs, switches - exterior
    199
  • 1 Headlights with halogen bulbs up to 11/06
    199
  • 1.1 General description
    199
  • 1.2 Assembly overview - headlight
    199
  • 1.3 Removing and installing headlight
    202
  • 1.4 Removing and installing headlight mounting
    203
  • 1.5 Adjusting headlight installation position
    211
  • 1.6 Replacing headlight bulbs
    212
  • 1.7 Removing and installing headlight range control motor
    218
  • 1.8 Converting headlights for use when driving on the left or right
    219
  • 1.9 Adjusting headlights
    221
  • 2 Headlights with gas discharge bulbs up to 11/06
    222
  • 2.1 General description
    222
  • 2.2 Assembly overview - gas discharge headlights
    223
  • 2.3 Removing and installing headlight
    226
  • 2.4 Removing and installing headlight mounting
    227
  • 2.5 Adjusting headlight installation position
    227
  • 2.6 Renewing gas discharge bulbs in headlights
    227
  • 2.7 Removing and installing headlight range control motor
    233
  • 2.8 Headlight screen adjustment solenoid
    234
  • 2.9 Headlight range control unit
    235
  • 2.10 Vehicle level sender
    237
  • 2.11 Converting headlights for use when driving on the left or right
    238
  • 2.12 Adjusting headlights
    240
  • 3 Headlights with gas discharge bulbs and cornering light to 11/06
    243
  • 3.1 General description
    243
  • 3.2 Assembly overview - headlight with gas discharge bulb and cornering light
    244
  • 3.3 Removing and installing headlight
    249
  • 3.4 Removing and installing headlight mounting
    250
  • 3.5 Adjusting headlight installation position
    250
  • 3.6 Replacing gas discharge bulbs and cornering light bulbs in headlights
    250
  • 3.7 Headlight range control motor
    258
  • 3.8 Dynamic cornering light control motor
    258
  • 3.9 Swivel module position sensor
    258
  • 3.10 Headlight screen adjustment solenoid
    258
  • 3.11 Power output module for headlight
    259
  • 3.12 Removing and installing gas discharge bulb control unit
    261
  • 3.13 Cornering light and headlight range control unit J745
    262
  • 3.14 Vehicle level sender
    267
  • 3.15 Converting headlights for use when driving on the left or right
    268
  • 3.16 Adjusting headlights
    272
  • 3.17 Operation and safety notes for gas discharge bulbs
    272
  • 4 Headlights with halogen bulbs from 12/06
    275
  • 4.1 General description
    275
  • 4.2 Assembly overview - headlights with halogen bulbs from 12/06
    275
  • 4.3 Removing and installing headlight
    277
  • 4.4 Removing and installing headlight mounting
    278
  • 4.5 Adjusting headlight installation position
    279
  • 4.6 Renewing bulbs in headlight with halogen bulbs from 12/06
    279
  • 4.7 Headlight range control motor
    285
  • 4.8 Converting headlights for use when driving on the left or right
    287
  • 4.9 Adjusting headlights
    289
  • 5 Headlights with gas discharge bulbs and cornering light from 12/06
    290
  • 5.1 General description
    290
  • 5.2 Assembly overview - headlight with gas discharge bulb and cornering light
    291
  • 5.3 Removing and installing headlight
    295
  • 5.4 Removing and installing headlight mounting
    297
  • 5.5 Adjusting headlight installation position
    298
  • 5.6 Replacing gas discharge bulbs and cornering light bulbs in headlights
    298
  • 5.7 Headlight range control motor
    305
  • 5.8 Dynamic cornering light control motor
    308
  • 5.9 Swivel module position sensor
    308
  • 5.10 Headlight screen adjustment solenoid
    309
  • 5.11 Power output module for headlight
    309
  • 5.12 Gas discharge bulb control unit
    311
  • 5.13 Cornering light and headlight range control unit J745
    311
  • 5.14 Vehicle level sender
    316
  • 5.15 Converting headlights for use when driving on the left or right
    318
  • 5.16 Adjusting headlights
    320
  • 5.17 Operation and safety notes for gas discharge bulbs
    320
  • 6 Fog lights
    323
  • 6.1 Removing and installing fog light
    323
  • 6.2 Removing and installing fog light bulb
    324
  • 6.3 Checking fog lights
    325
  • 6.4 Adjusting fog lights
    325
  • 6.5 Fog light Touareg Volkswagen R GmbH
    325
  • 7 mirror turn signal lamp and entry light in exterior mirror
    326
  • 7.1 Turn signal repeater bulb
    326
  • 7.2 Entry light in exterior mirror
    327
  • 8 Tail lights (tail light cluster)
    329
  • 8.1 Assembly overview - tail light (tail light cluster) in side panel
    329
  • 8.2 Removing and installing tail light (tail light cluster) in side panel
    331
  • 8.3 Removing and installing tail light (cluster) bulb carrier in side panel
    333
  • 8.4 Adjustable tail light carrier in side panel
    334
  • 8.5 Assembly overview - tail light (tail light cluster) in rear lid
    335
  • 8.6 Removing and installing tail light (tail light cluster) in rear lid
    336
  • 8.7 Removing and installing tail light (cluster) bulb carrier in rear lid
    337
  • 8.8 Tail light (tail light cluster) gaps and shut lines
    338
  • 9 Number plate light
    339
  • 9.1 Removing and installing number plate left light X4 and number plate right light X5
    339
  • 9.2 Checking number plate left light X4 and number plate right light X5
    339
  • 10 Additional brake light bulb M25
    340
  • 10.1 Removing and installing additional brake light M25
    340
  • 10.2 Checking high-level brake light bulb M25
    341
  • 11 Steering column switch
    342
  • 11.1 Assembly overview - steering column switch
    342
  • 11.2 Removing and installing steering column switch
    344
  • 11.3 Dismantling and assembling steering column switch
    347
  • 11.4 Pin assignment on steering column switch
    349
  • 11.5 Steering column electronics control unit J527
    350
  • 12 Rear window opening
    352
  • 12.1 Emergency release of rear lid window
    352
  • 12.2 Removing and installing button to open rear lid window E361
    352
  • 12.3 Removing and installing rear lid window release unit V312
    354
  • 13 Entry and start authorisation
    355
  • 13.1 Emergency release of ignition key
    355
  • 13.2 Entry and start authorisation switch E415
    356
  • 13.3 Entry and start authorisation button E408
    358
  • 13.4 Entry and start authorisation control unit J518
    359
  • 13.5 Entry and start authorisation aerials and sensors
    362
  • 14 Parking aid
    371
  • 14.1 Assembly overview - parking aid
    371
  • 14.2 Removing and installing parking aid control unit J446
    373
  • 14.3 Removing and installing parking aid button E266
    375
  • 14.4 Removing and installing front parking aid senders
    375
  • 14.5 Removing and installing rear parking aid senders
    377
  • 14.6 Removing and installing front left parking aid display Y13
    378
  • 14.7 Removing and installing rear parking aid display Y15
    379
  • 14.8 Removing and installing parking aid loudspeaker R169
    380
  • 15 Side Assist (lane change assistant)
    382
  • 15.1 General description
    382
  • 15.2 Removing and installing lane change assist control unit with radar sensor
    382
  • 15.3 Removing and installing lane change assist warning lamps in exterior mirror
    383
  • 15.4 Calibrating lane change assistant (Side Assist)
    384
  • 15.5 Lane change assist control unit final control diagnosis
    391
  • 15.6 Coding lane change assist control unit
    391
  • 16 Reversing camera system
    393
  • 16.1 General description
    393
  • 16.2 Removing and installing reversing camera
    394
  • 16.3 Removing and installing reversing camera system control unit
    397
  • 16.4 Calibrating reversing camera system
    399
  • 17 Winch
    405
  • 17.1 Winch with reel window
    405
  • 17.2 Bumper carrier with winch mounting
    411
  • 17.3 Winch E-box
    412
  • 17.4 Additional relay carrier in E-box in plenum chamber
    416
  • 17.5 Power relay
    418
  • 17.6 Winch remote control
    419
  • 18 Roof luggage basket with additional headlights
    422
  • 18.1 Additional headlights on roof luggage basket
    422
  • 18.2 Socket for additional headlights on roof luggage basket
    425
  • 19 Specified torques: lights, bulbs, switches - exterior
    430
  • 19.1 Specified torques: headlights
    430
  • 19.2 Specified torques: fog lights
    430
  • 19.3 Specified torques: tail light in side panel
    430
  • 19.4 Specified torques: tail light in rear lid
    430
  • 19.5 Torque settings: Steering column switch
    430
  • 19.6 Torque settings: Rear window opening
    430
  • 19.7 Torque settings: Winch
    430
  • 19.8 Torque settings: Roof luggage basket with additional headlights
    431
  • Lights, bulbs, switches - interior
    432
  • 1 Interior lights and switches
    432
  • 1.1 Tools
    432
  • 1.4 Footwell lights
    434
  • 1.5 Removing and installing illuminated sill panel moulding with lettering
    436
  • 2 Lights and switches in engine compartment
    439
  • 2.1 Removing and installing engine compartment light W27
    439
  • 2.2 Removing and installing bonnet contact switch F266
    440
  • 3 Lights and switches in dash panel
    441
  • 3.1 Removing and installing light switch E1
    441
  • 3.4 Removing and installing glove compartment light W6
    443
  • 3.5 Removing and installing glove compartment light switch E26
    444
  • 3.6 Removing and installing switches in centre of dash panel
    444
  • 4 Lights and switches in front doors
    447
  • 4.1 Removing and installing driver side switch module
    447
  • 4.3 Removing and installing window regulator switch in front passenger door E107
    449
  • 4.4 Remote release button for fuel filler flap and rear lid E463
    451
  • 4.7 Front left entry light W31 and front right entry light W32
    456
  • 4.9 Components - front door locks
    459
  • 5 Lights and switches in rear doors
    461
  • 5.3 Removing and installing ashtray illumination bulb L15
    461
  • 5.5 Rear left entry light W33 and rear right entry light W34
    462
  • 5.6 Rear left door warning lamp W37 and rear right door warning lamp W38
    463
  • 5.7 Components - rear door locks
    463
  • 6 Lights and switches in luggage compartment
    464
  • 6.2 Luggage compartment light W3
    465
  • 6.3 Rear lid light W51
    466
  • 6.4 Rear lid lock unit F256
    467
  • 6.5 Removing and installing AC/DC converter with socket, 12 V - 230 V U13
    468
  • 7 Lights and switches in roof trim
    470
  • 7.1 Removing and installing front interior light W1
    470
  • 7.2 Removing and installing front passenger reading light W13 and driver side reading light W19
    470
  • 7.3 Removing and installing button module for front interior/reading light
    471
  • 7.4 Sunroof switch E8
    473
  • 7.5 Removing and installing sliding sunroof switch illumination bulb L65
    474
  • 7.7 Removing and installing roof display unit J702
    476
  • 7.8 Removing and installing garage door operating unit E284
    476
  • 8 Lights and switches in centre console
    478
  • 8.1 Removing and installing centre armrest illumination L157
    478
  • 8.2 Removing and installing storage compartment illumination switch F335
    479
  • 8.3 Removing and installing exterior mirror adjustment module
    479
  • 8.5 Removing and installing adaptive suspension operating unit E281
    480
  • 8.6 Removing and installing module for running gear adjustment
    480
  • 8.7 Operating panel for transfer box E473
    481
  • 8.8 12 V socket
    481
  • 8.9 Cigarette lighter U1
    481
  • 9 Horn
    482
  • 9.1 Removing and installing treble horn H2 and bass horn H7
    482
  • 9.2 Checking treble horn H2 and bass horn H7
    482
  • 10 Immobiliser, vehicles to 11/06
    483
  • 10.1 General description
    483
  • 10.2 Entry and start authorisation control unit J518
    484
  • 10.3 Electronic steering column lock
    484
  • 10.4 Engine control unit
    485
  • 10.5 Exchanging all components
    486
  • 10.6 Ignition key
    486
  • 10.7 Online system test
    487
  • 11 Immobiliser, vehicles from 12/06
    488
  • 11.1 General description
    488
  • 11.2 Immobiliser control unit J362
    489
  • 11.3 Entry and start authorisation control unit J518
    489
  • 11.4 Electronic steering column lock
    490
  • 11.5 Engine control unit J623
    490
  • 11.6 New immobiliser identity
    490
  • 11.7 Ignition key
    492
  • 11.8 Fazit system test
    493
  • 12 Anti-theft alarm (ATA)
    494
  • 12.1 Activating and deactivating anti-theft alarm
    494
  • 12.2 Incorporation of trailer into vehicle anti-theft alarm system
    495
  • 12.4 Removing and installing interior monitoring sensor G273
    496
  • 12.5 Removing and installing vehicle inclination sender G384
    497
  • 12.6 Central locking and anti-theft alarm system aerial R47
    498
  • 12.7 Alarm horn H12 (back-up horn)
    502
  • 13 Specified torques: lights, bulbs and switches - interior
    504
  • 13.1 Torque settings: alarm horn H12
    504
  • Wiring
    505
  • 1 Vehicle diagnosis, testing and information systems
    505
  • 2 Fuse holder
    506
  • 2.1 Removing and installing fuse holder
    506
  • 2.2 Removing and installing pre-fuse box
    507
  • 3 Relay carriers
    508
  • 3.1 Removing and installing relay carrier in front left footwell
    508
  • 4 Electronics boxes
    510
  • 4.1 Removing and installing E-box in plenum chamber on left
    510
  • 5 Control units
    512
  • 5.1 Onboard supply control unit J519
    513
  • 5.2 Data bus diagnostic interface J533
    517
  • 5.3 Convenience system central control unit J393
    518
  • 5.4 Entry and start authorisation control unit J518
    522
  • 5.5 Trailer detector control unit J345
    524
  • 5.6 Garage door operation control unit J530
    527
  • 6 Wiring harness and connector repairs
    528
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Category Reparaturanleitung

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  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
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Clonck App Preview Car Mobilephone Carparts