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  • Examplepage for repair manual Diesel direct injection and glow plug system (6-cyl.)
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  • Examplepage for repair manual 3 Diesel direct injection and glow plug system (6-cyl.)
  • Examplepage for repair manual Diesel direct injection and glow plug system (6-cyl.)
  • Examplepage for repair manual 2 Diesel direct injection and glow plug system (6-cyl.)
  • Examplepage for repair manual 3 Diesel direct injection and glow plug system (6-cyl.)

Diesel direct injection and glow plug system (6-cyl.)

For Passat / Passat Variant

Original Volkswagen repair manual


10,54 €7% VAT incl.

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Language: English

Digital PDF file

1.416 KB

116 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis, Fault memory, Fault table: Fault codes 00513...00777, Measured value blocks, Servicing Diesel direct injection system, Checking components and Replacing, coding and matching engine control unit. Show more
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Repair manual Passat / Passat Variant Diesel direct injection and glow plug system PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Self-diagnosis
    1
  • 1.1 Self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Connecting fault reader V.A.G 1551 and selecting engine control unit
    2
  • 2 Fault memory
    7
  • 2.1 Fault memory
    7
  • 2.2 Interrogating fault memory
    7
  • 2.3 Erasing fault memory
    8
  • 3 Fault table: Fault codes 00513...00777
    9
  • 3.1 Fault table: Fault codes 00513...00777
    9
  • 4 Fault table: Fault codes 01028...65535
    14
  • 4.1 Fault table: Fault codes 01028...65535
    14
  • 5 Final control diagnosis
    20
  • 5.1 Final control diagnosis
    20
  • 5.2 Performing final control diagnosis
    20
  • 6 Measured value blocks
    22
  • 6.1 Measured value blocks
    22
  • 6.2 Safety precautions
    22
  • 6.3 Reading measured value block
    22
  • 6.4 Evaluating measured value blocks at idling speed and ignition on
    23
  • 6.5 Reading measured value blocks at full load/throttle
    33
  • Mixture preparation, Injection
    38
  • 1 Servicing Diesel direct injection system
    38
  • 1.1 Servicing Diesel direct injection system
    38
  • 1.2 Safety precautions
    38
  • 1.3 Rules for cleanliness
    38
  • 1.4 Fitting locations overview
    39
  • 1.5 Servicing injection pump
    43
  • 1.6 Removing and installing injection pump
    47
  • 1.7 Dynamically checking and adjusting commencement of injection
    52
  • 1.8 Checking injectors
    54
  • 1.9 Removing and installing injectors
    55
  • 1.10 Servicing injectors
    57
  • 1.11 Adapting idling speed
    58
  • 1.12 Identification of injection pump
    60
  • 2 Checking components
    61
  • 2.1 Checking components
    61
  • 2.2 Checking engine speed sender
    61
  • 2.3 Checking coolant temperature sender
    63
  • 2.4 Checking intake air temperature sender
    66
  • 2.5 Checking oil temperature sender
    70
  • 2.6 Checking air mass meter
    73
  • 2.7 Checking brake light switch and brake pedal switch
    77
  • 2.8 Checking clutch pedal switch
    79
  • 2.9 Checking needle lift sender
    80
  • 2.10 Checking intake manifold pressure sender and elevation sender
    83
  • 2.11 Checking intake manifold flap change-over valve
    86
  • 3 Checking functions
    90
  • 3.1 Checking functions
    90
  • 3.2 Checking Diesel direct injection system voltage supply
    90
  • 3.3 Checking data wire between engine control unit and injection pump
    92
  • 3.4 Checking cut-off signal
    94
  • 3.5 Checking engine speed signal
    95
  • 3.6 Checking injection timing control range
    97
  • 4 Replacing, coding and matching engine control unit
    98
  • 4.1 Replacing, coding and matching engine control unit
    98
  • 4.2 Replacing engine control unit
    98
  • 4.3 Coding engine control unit
    99
  • 4.4 Coding variations of engine control unit for vehicles up to 09.00
    100
  • 4.5 Coding variations of engine control unit for vehicles from 10.00
    100
  • 4.6 Matching engine control unit to electronic immobilizer
    101
  • 5 Checking additional signals
    102
  • 5.1 Checking additional signals
    102
  • 5.2 Checking speed signal
    102
  • 5.3 Checking signals from/to air conditioning system
    104
  • 5.4 Checking engine speed signal
    106
  • 5.5 Checking consumption signal
    107
  • 5.6 Checking cruise control system (CCS)
    108
  • 5.7 Checking data bus
    110
  • Ignition system
    111
  • 1 Checking glow plug system
    111
  • 1.1 Checking glow plug system
    111
  • 1.2 Checking glow plugs
    111
Manufacturer's designation Diesel direct injection and glow plug system (6-cyl.)
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AKN
Category Reparaturanleitung

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