4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  4
• 1.4 Tightening torques
  5
• 1.5 Assembly mountings
  6
• 1.6 Renewing engine carrier rubber mounting
  7
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  8
• Crankshaft group
  9
• 1 Dismantling and assembling engine
  9
• 1.1 Dismantling and assembling engine
  9
• 1.2 Removing and installing ribbed belt
  17
• 1.3 Removing and installing toothed belt
  18
• 1.4 Checking semi-automatic toothed belt tensioning roller
  20
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  21
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  21
• 2.2 Renewing crankshaft oil seal - pulley end -
  24
• 2.3 Crankshaft dimensions
  27
• 3 Dismantling and assembling pistons and conrods
  28
• 3.1 Dismantling and assembling pistons and conrods
  28
• 3.2 Piston and cylinder dimensions
  33
• Cylinder head, Valve gear
  34
• 1 Removing and installing cylinder head
  34
• 1.1 Removing and installing cylinder head
  34
• 1.2 Removing and installing cylinder head
  38
• 1.3 Checking compressions
  40
• 2 Servicing valve gear
  42
• 2.1 Servicing valve gear
  42
• 2.2 Reworking valve seats
  47
• 2.3 Removing and installing camshaft oil seal
  49
• 2.4 Checking hydraulic bucket tappets
  50
• 2.5 Removing and installing camshaft
  51
• 2.6 Checking valve guides
  52
• 2.7 Renewing valve guides
  53
• 2.8 Renewing valve stem seals
  53
• Lubrication
  55
• 1 Removing and installing parts of the lubrication system
  55
• 1.1 Removing and installing parts of the lubrication system
  55
• 1.2 Removing and installing oil sump
  66
• 1.3 Removing and installing Duo-centric oil pump
  67
• 1.4 Checking oil pressure and oil pressure switch
  70
• Cooling system
  72
• 1 Removing and installing parts of cooling system
  72
• 1.1 Removing and installing parts of cooling system
  72
• 1.2 Parts of cooling system body side
  73
• 1.3 Parts of cooling system - engine side
  76
• 1.4 Draining and filling cooling system
  80
• 1.5 Removing and installing radiator
  82
• Fuel supply system
  83
• 1 Removing and installing parts of fuel supply system
  83
• 1.1 Removing and installing parts of fuel supply system
  83
• 1.2 Removing and installing fuel tank with its attachments
  84
• 1.3 Safety precautions when working on the fuel supply system
  94
• 1.4 Rules for cleanliness
  95
• 1.5 Adjusting throttle cable
  95
• 1.6 Removing and installing fuel delivery unit
  95
• 1.7 Checking fuel pump
  96
• 1.8 Removing and installing fuel tank
  101
• 1.9 Removing and installing parts of the activated charcoal filter system
  103
• 1.10 Checking fuel tank breather
  104
• Exhaust system
  107
• 1 Removing and installing parts of exhaust system
  107
• 1.1 Removing and installing parts of exhaust system
  107