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  • Examplepage for repair manual 3 4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)
  • Examplepage for repair manual 4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)
  • Examplepage for repair manual 2 4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)
  • Examplepage for repair manual 3 4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)

4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


10,75 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.091 KB

119 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Dismantling and assembling pistons and conrods, Removing and installing cylinder head, Servicing valve gear, Removing and installing parts of the lubrication system, Removing and installing parts of cooling system, Removing and installing parts of fuel supply system and Removing and installing parts of exhaust system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant 4-Cyl. injection engine, Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    3
  • 1.3 Notes on installing
    4
  • 1.4 Tightening torques
    5
  • 1.5 Assembly mountings
    6
  • 1.6 Renewing engine carrier rubber mounting
    7
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    8
  • Crankshaft group
    9
  • 1 Dismantling and assembling engine
    9
  • 1.1 Dismantling and assembling engine
    9
  • 1.2 Removing and installing ribbed belt
    17
  • 1.3 Removing and installing toothed belt
    18
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    20
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    21
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    21
  • 2.2 Renewing crankshaft oil seal - pulley end -
    24
  • 2.3 Crankshaft dimensions
    27
  • 3 Dismantling and assembling pistons and conrods
    28
  • 3.1 Dismantling and assembling pistons and conrods
    28
  • 3.2 Piston and cylinder dimensions
    33
  • Cylinder head, Valve gear
    34
  • 1 Removing and installing cylinder head
    34
  • 1.1 Removing and installing cylinder head
    34
  • 1.2 Removing and installing cylinder head
    38
  • 1.3 Checking compressions
    40
  • 2 Servicing valve gear
    42
  • 2.1 Servicing valve gear
    42
  • 2.2 Reworking valve seats
    47
  • 2.3 Removing and installing camshaft oil seal
    49
  • 2.4 Checking hydraulic bucket tappets
    50
  • 2.5 Removing and installing camshaft
    51
  • 2.6 Checking valve guides
    52
  • 2.7 Renewing valve guides
    53
  • 2.8 Renewing valve stem seals
    53
  • Lubrication
    55
  • 1 Removing and installing parts of the lubrication system
    55
  • 1.1 Removing and installing parts of the lubrication system
    55
  • 1.2 Removing and installing oil sump
    66
  • 1.3 Removing and installing Duo-centric oil pump
    67
  • 1.4 Checking oil pressure and oil pressure switch
    70
  • Cooling system
    72
  • 1 Removing and installing parts of cooling system
    72
  • 1.1 Removing and installing parts of cooling system
    72
  • 1.2 Parts of cooling system body side
    73
  • 1.3 Parts of cooling system - engine side
    76
  • 1.4 Draining and filling cooling system
    80
  • 1.5 Removing and installing radiator
    82
  • Fuel supply system
    83
  • 1 Removing and installing parts of fuel supply system
    83
  • 1.1 Removing and installing parts of fuel supply system
    83
  • 1.2 Removing and installing fuel tank with its attachments
    84
  • 1.3 Safety precautions when working on the fuel supply system
    94
  • 1.4 Rules for cleanliness
    95
  • 1.5 Adjusting throttle cable
    95
  • 1.6 Removing and installing fuel delivery unit
    95
  • 1.7 Checking fuel pump
    96
  • 1.8 Removing and installing fuel tank
    101
  • 1.9 Removing and installing parts of the activated charcoal filter system
    103
  • 1.10 Checking fuel tank breather
    104
  • Exhaust system
    107
  • 1 Removing and installing parts of exhaust system
    107
  • 1.1 Removing and installing parts of exhaust system
    107
Manufacturer's designation 4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code AEX, AKV, ALM, ANX, APQ
Category Reparaturanleitung

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