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  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Sharan

Original Volkswagen repair manual


12,69 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

3.749 KB

146 Sites

Detailed technical data

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This repair manual contains: Connect vehicle diagnosis, testing and information system VAS 5051 and select functions, ABS and ABS/EDL Mark 04 GI, ABS Mark 20 IE as of model year 2001 and Mark 25 as of model year 2003, Removing and installing parts of ESP system, Repairing front brakes, Assembly overview - handbrake lever and Pressure leak test. Show more
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Repair manual Sharan Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data, brakes
    1
  • 1.1 Front brakes
    1
  • 1.2 Rear brakes
    3
  • 2 Brake test
    6
  • 2.1 General
    6
  • 2.2 Test for vehicles with front-wheel drive
    6
  • 2.3 Test for vehicles with four-wheel drive via a viscous clutch
    6
  • 2.4 Test for vehicles with four-wheel drive via a Haldex clutch
    7
  • Anti-lock brake system
    8
  • 1 Connect vehicle diagnosis, testing and information system VAS 5051 and select functions
    8
  • 2 ABS and ABS/EDL Mark 04 GI
    10
  • 2.1 General information on this ABS, ABS/EDL
    10
  • 2.2 Notes for repair work on ABS, ABS/EDL
    10
  • 2.3 Electrical/electronic components and fitting locations
    11
  • 2.4 Fault display via warning lamps
    13
  • 2.5 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    14
  • 2.6 Removing and installing control unit and hydraulic unit
    16
  • 3 ABS Mark 20 IE up to model year 2000
    20
  • 3.1 General information on this ABS
    20
  • 3.2 Notes for repair work on ABS
    21
  • 3.3 Electrical/electronic components and fitting locations
    22
  • 3.4 Fault display via warning lamps
    25
  • 3.5 Assembly overview - hydraulic unit/control unit
    26
  • 3.6 Removing and installing control unit and hydraulic unit
    27
  • 4 ABS Mark 20 IE as of model year 2001 and Mark 25 as of model year 2003
    33
  • 4.1 General information on this ABS
    33
  • 4.2 Notes for repair work on ABS
    34
  • 4.3 Electrical/electronic components and fitting locations
    35
  • 4.4 Fault display via warning lamps
    38
  • 4.5 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    39
  • 4.6 Removing and installing control unit and hydraulic unit
    42
  • 5 Removing and installing parts of ABS system on front and rear axle
    48
  • 5.1 Removing and installing parts of ABS system on front axle
    48
  • 5.2 Removing and installing parts of ABS system on rear axle
    53
  • 6 Removing and installing parts of ESP system
    57
  • 6.2 Removing and installing steering angle sender G85
    59
  • 6.3 Removing and installing longitudinal acceleration sender G251
    61
  • Brakes - mechanism
    62
  • 1 Repairing front brakes
    62
  • 1.1 Repairing front brakes, Teves/Ate up to model year 2000
    62
  • 1.2 Removing and installing brake pads
    63
  • 1.3 Repairing front brakes, FN3 brake caliper, model year 2001
    66
  • 1.4 Removing and installing brake pads
    67
  • 1.5 Repairing front brakes, FN3 brake caliper, as of model year 2002
    70
  • 1.6 Removing and installing brake pads
    72
  • 1.7 Repairing front brakes, FNR brake caliper as of model year 2001
    75
  • 1.8 Removing and installing brake pads
    77
  • 2 Repairing rear brakes
    80
  • 2.1 Repairing 15" rear brakes
    80
  • 2.2 Removing and installing brake pads
    82
  • 2.3 Repairing 16" rear brakes
    84
  • 2.4 Removing and installing brake pads
    86
  • 2.5 Adjusting handbrake
    89
  • 3 Assembly overview - handbrake lever
    91
  • 3.1 Removing and installing front handbrake cable
    91
  • 3.2 Removing and installing centre handbrake cable
    93
  • 3.3 Removing and installing rear handbrake cable
    94
  • 4 Assembly overview - brake pedal up to model year 2000
    96
  • 4.1 Removing and installing brake pedal
    97
  • 5 Assembly overview - brake pedal as of model year 2001
    98
  • 5.1 Separating brake pedal from brake servo
    99
  • 5.2 Removing and installing brake pedal
    100
  • 6 Removing and installing brake light switch F and brake pedal switch F47
    102
  • 6.1 Brake light switch to week 45 of 2006
    102
  • 6.2 Brake light switch from week 45 of 2006
    104
  • Brakes - hydraulics
    105
  • 1 Repairing front brake calipers
    105
  • 1.1 Repairing Teves/Ate brake calipers and FN3 brake calipers
    105
  • 1.2 Removing and installing piston for brake caliper
    106
  • 1.3 Repairing front brake calipers, FNR brake calipers
    107
  • 1.4 Removing and installing piston for FNR brake calipers
    108
  • 2 Repairing rear brake caliper
    111
  • 2.1 Removing and installing piston for rear brake caliper
    112
  • 2.2 Pre-bleeding brake caliper
    114
  • 3 Assembly overview: brake pressure regulator, delay dependent
    115
  • 3.1 Checking brake pressure regulator, delay dependent
    115
  • 4 Pressure leak test
    116
  • 4.1 Test prerequisites
    116
  • 5 Bleeding brake system
    117
  • 5.2 Changing brake fluid (every 2 years)
    119
  • 6 Assembly overview: Brake servo/brake master cylinder up to model year 2000
    120
  • 6.1 Checking non-return valve
    121
  • 7 Assembly overview: Brake servo/brake master cylinder as of model year 2001 . . .
    122
  • 8.1 Removing and installing brake pressure sender 1 G201 and brake pressure sender 2 G214
    125
  • 8.2 Vehicles with mechanical brake assist system
    126
  • 9 Removing and installing brake master cylinder
    127
  • 9.1 Removing
    127
  • 9.2 Installing
    128
  • 10 Removing and installing brake master cylinder, right-hand drive vehicles
    129
  • 10.1 Removing
    129
  • 10.2 Installing
    130
  • 11 Removing and installing brake servo
    131
  • 11.1 Removing
    131
  • 11.2 Installing
    132
  • 12 Removing and installing brake servo, right-hand drive vehicles
    134
  • 12.1 Removing
    134
  • 12.2 Installing
    134
  • 13 Repairing brake lines
    136
  • 13.1 Assembly overview - flanging tool
    138
  • 13.2 Work instructions
    138
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Category Reparaturanleitung

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