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  • Examplepage for repair manual 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 2 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 3 4-cyl. Diesel engine, Mechanics

4-cyl. Diesel engine, Mechanics

For Sharan

Original Volkswagen repair manual


11,97 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.407 KB

136 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Charge air system with turbocharger. Show more
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Repair manual Sharan 4-cyl. Diesel engine, Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing and installing engine
    2
  • 1.2 Notes on removing
    2
  • 1.3 Securing engine to support clamp
    4
  • 1.4 Notes on installing
    5
  • 1.5 Tightening torques
    6
  • 1.6 Assembly mountings
    7
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    8
  • Crankshaft group
    9
  • 1 Dismantling and assembling engine
    9
  • 1.1 Dismantling and assembling engine
    9
  • 1.2 Removing and installing ribbed belt
    23
  • 1.3 Removing and installing toothed belt
    25
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    30
  • 1.5 Removing injection pump sprocket
    30
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    31
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    31
  • 2.2 Renewing crankshaft oil seal - pulley end -
    33
  • 2.3 Removing and installing drive plate
    35
  • 3 Removing and installing crankshaft
    38
  • 3.1 Removing and installing crankshaft
    38
  • 3.2 Crankshaft dimensions
    41
  • 4 Dismantling and assembling pistons and conrods
    42
  • 4.1 Dismantling and assembling pistons and conrods
    42
  • 4.2 Checking piston projection at TDC
    49
  • 4.3 Piston and cylinder dimensions
    50
  • Cylinder head, Valve gear
    51
  • 1 Removing and installing cylinder head
    51
  • 1.1 Removing and installing cylinder head
    51
  • 1.2 Removing and installing cylinder head
    56
  • 1.3 Checking compressions
    58
  • 2 Servicing valve gear
    59
  • 2.1 Servicing valve gear
    59
  • 2.2 Reworking valve seats
    64
  • 2.3 Checking valve guides
    66
  • 2.4 Renewing valve guides
    67
  • 2.5 Renewing valve stem seals
    67
  • 2.6 Removing and installing camshaft
    69
  • 2.7 Checking hydraulic bucket tappets
    70
  • Lubrication
    72
  • 1 Removing and installing parts of the lubrication system
    72
  • 1.1 Removing and installing parts of the lubrication system
    72
  • 1.2 Checking oil pressure and oil pressure switch
    83
  • Cooling system
    85
  • 1 Removing and installing parts of cooling system
    85
  • 1.1 Removing and installing parts of cooling system
    85
  • 1.2 Parts of cooling system body side
    86
  • 1.3 Parts of cooling system - engine side
    89
  • 1.4 Dismantling and assembling coolant pump
    92
  • 1.5 Draining and filling cooling system
    93
  • 1.6 Removing and installing radiator and radiator fan
    95
  • Fuel supply system
    97
  • 1 Removing and installing parts of fuel supply system
    97
  • 1.1 Removing and installing parts of fuel supply system
    97
  • 1.2 Removing and installing fuel tank with its attachments
    98
  • 1.3 Safety precautions when working on the fuel supply system
    102
  • 1.4 Rules for cleanliness
    102
  • Charging
    104
  • 1 Charge air system with turbocharger
    104
  • 1.1 Charge air system with turbocharger
    104
  • 1.2 Safety precautions
    104
  • 1.3 Rules for cleanliness
    104
  • 1.4 Removing and installing turbocharger with attachments
    104
  • 1.5 Removing and installing parts of charge air cooling system
    114
  • 1.6 Turbocharger hose/pipe connections
    116
  • 1.7 Removing and installing turbocharger
    118
  • 1.8 Checking turbocharger
    121
  • 1.9 Checking pressure unit for charge pressure regulating valve
    123
  • 1.10 Removing and installing pressure unit for charge pressure regulating valve
    123
  • Exhaust system
    125
  • 1 Removing and installing parts of exhaust system
    125
  • 1.1 Removing and installing parts of exhaust system
    125
  • 2 Exhaust gas recirculation system
    128
  • 2.1 Exhaust gas recirculation system
    128
  • 2.2 Removing and installing parts of exhaust gas recirculation system
    128
  • 2.3 Checking exhaust gas recirculation valve (mechanical)
    132
Manufacturer's designation 4-cyl. Diesel engine, Mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code AHU, AVG
Category Reparaturanleitung

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