THE CAR REPAIR SHOP
0
Home » Manuals » 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 2 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 3 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 2 4-cyl. Diesel engine, Mechanics
  • Examplepage for repair manual 3 4-cyl. Diesel engine, Mechanics

4-cyl. Diesel engine, Mechanics

For Sharan

Original Volkswagen repair manual


11,97 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.407 KB

136 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Charge air system with turbocharger. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Sharan 4-cyl. Diesel engine, Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing and installing engine
    2
  • 1.2 Notes on removing
    2
  • 1.3 Securing engine to support clamp
    4
  • 1.4 Notes on installing
    5
  • 1.5 Tightening torques
    6
  • 1.6 Assembly mountings
    7
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    8
  • Crankshaft group
    9
  • 1 Dismantling and assembling engine
    9
  • 1.1 Dismantling and assembling engine
    9
  • 1.2 Removing and installing ribbed belt
    23
  • 1.3 Removing and installing toothed belt
    25
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    30
  • 1.5 Removing injection pump sprocket
    30
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    31
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    31
  • 2.2 Renewing crankshaft oil seal - pulley end -
    33
  • 2.3 Removing and installing drive plate
    35
  • 3 Removing and installing crankshaft
    38
  • 3.1 Removing and installing crankshaft
    38
  • 3.2 Crankshaft dimensions
    41
  • 4 Dismantling and assembling pistons and conrods
    42
  • 4.1 Dismantling and assembling pistons and conrods
    42
  • 4.2 Checking piston projection at TDC
    49
  • 4.3 Piston and cylinder dimensions
    50
  • Cylinder head, Valve gear
    51
  • 1 Removing and installing cylinder head
    51
  • 1.1 Removing and installing cylinder head
    51
  • 1.2 Removing and installing cylinder head
    56
  • 1.3 Checking compressions
    58
  • 2 Servicing valve gear
    59
  • 2.1 Servicing valve gear
    59
  • 2.2 Reworking valve seats
    64
  • 2.3 Checking valve guides
    66
  • 2.4 Renewing valve guides
    67
  • 2.5 Renewing valve stem seals
    67
  • 2.6 Removing and installing camshaft
    69
  • 2.7 Checking hydraulic bucket tappets
    70
  • Lubrication
    72
  • 1 Removing and installing parts of the lubrication system
    72
  • 1.1 Removing and installing parts of the lubrication system
    72
  • 1.2 Checking oil pressure and oil pressure switch
    83
  • Cooling system
    85
  • 1 Removing and installing parts of cooling system
    85
  • 1.1 Removing and installing parts of cooling system
    85
  • 1.2 Parts of cooling system body side
    86
  • 1.3 Parts of cooling system - engine side
    89
  • 1.4 Dismantling and assembling coolant pump
    92
  • 1.5 Draining and filling cooling system
    93
  • 1.6 Removing and installing radiator and radiator fan
    95
  • Fuel supply system
    97
  • 1 Removing and installing parts of fuel supply system
    97
  • 1.1 Removing and installing parts of fuel supply system
    97
  • 1.2 Removing and installing fuel tank with its attachments
    98
  • 1.3 Safety precautions when working on the fuel supply system
    102
  • 1.4 Rules for cleanliness
    102
  • Charging
    104
  • 1 Charge air system with turbocharger
    104
  • 1.1 Charge air system with turbocharger
    104
  • 1.2 Safety precautions
    104
  • 1.3 Rules for cleanliness
    104
  • 1.4 Removing and installing turbocharger with attachments
    104
  • 1.5 Removing and installing parts of charge air cooling system
    114
  • 1.6 Turbocharger hose/pipe connections
    116
  • 1.7 Removing and installing turbocharger
    118
  • 1.8 Checking turbocharger
    121
  • 1.9 Checking pressure unit for charge pressure regulating valve
    123
  • 1.10 Removing and installing pressure unit for charge pressure regulating valve
    123
  • Exhaust system
    125
  • 1 Removing and installing parts of exhaust system
    125
  • 1.1 Removing and installing parts of exhaust system
    125
  • 2 Exhaust gas recirculation system
    128
  • 2.1 Exhaust gas recirculation system
    128
  • 2.2 Removing and installing parts of exhaust gas recirculation system
    128
  • 2.3 Checking exhaust gas recirculation valve (mechanical)
    132
Manufacturer's designation 4-cyl. Diesel engine, Mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code AHU, AVG
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Running gear self-diagnosis for ABS

No image available

For Sharan (1995 - 2010)

4,18 € Details

Maintenance

Examplepage for repair manual Maintenance

For Sharan (1995 - 2010)

14,87 € Details

Sharan - basic equipment, from June 1995

Examplepage for repair manual Sharan - basic equipment, from June 1995

For Sharan (1995 - 2010)

31,20 € Details

5-speed manual gearbox 006

Examplepage for repair manual 5-speed manual gearbox 006

For Sharan (1995 - 2010)

13,70 € Details

Brake systems

Examplepage for repair manual Brake systems

For Sharan (1995 - 2010)

12,69 € Details

Automatic gearbox 099 - 4-speed

Examplepage for repair manual Automatic gearbox 099 - 4-speed

For Sharan (1995 - 2010)

17,35 € Details

4-Cyl. diesel engine with unit injector, Mechanics

Examplepage for repair manual 4-Cyl. diesel engine with unit injector, Mechanics

For Sharan (1995 - 2010)

16,04 € Details

5-speed automatic gearbox 09B

Examplepage for repair manual 5-speed automatic gearbox 09B

For Sharan (1995 - 2010)

11,04 € Details

Electrical system

Examplepage for repair manual Electrical system

For Sharan (1995 - 2010)

20,79 € Details

Current supply, from September 1997

Examplepage for repair manual Current supply, from September 1997

For Sharan (1995 - 2010)

48,69 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 4L0898283A Teilesatz

4L0898283A

Teilesatz

56,38 €

Details
car part 1S0823363F Stuetze

1S0823363F

Stuetze

19,43 €

Details
car part 8V4809937A Schlauch

8V4809937A

Schlauch

7,39 €

Details
car part 1K0971813B9B9 Abdeckung

1K0971813B9B9

Abdeckung

11,77 €

Details
car part 1K0927904BA Leitg.Satz

1K0927904BA

Leitg.Satz

58,91 €

Details

4-Zyl. Einspritzmotor

Examplepage for repair manual 4-Zyl. Einspritzmotor

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,00 € Details

Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

Examplepage for repair manual 4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

For Industriemotoren - Industrial Engines ()

8,15 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts