THE CAR REPAIR SHOP
0
Home » Manuals » 4-Cyl. diesel engine with unit injector, Mechanics
  • Examplepage for repair manual 4-Cyl. diesel engine with unit injector, Mechanics
  • Examplepage for repair manual 2 4-Cyl. diesel engine with unit injector, Mechanics
  • Examplepage for repair manual 3 4-Cyl. diesel engine with unit injector, Mechanics
  • Examplepage for repair manual 4-Cyl. diesel engine with unit injector, Mechanics
  • Examplepage for repair manual 2 4-Cyl. diesel engine with unit injector, Mechanics
  • Examplepage for repair manual 3 4-Cyl. diesel engine with unit injector, Mechanics

4-Cyl. diesel engine with unit injector, Mechanics

For Sharan

Original Volkswagen repair manual


16,04 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.676 KB

192 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Charge air system with turbocharger. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Sharan 4-Cyl. diesel engine with unit injector, Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    7
  • 1.4 Notes on installing
    7
  • 1.5 Tightening torques
    9
  • 1.6 Assembly mountings
    9
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    10
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Dismantling and assembling engine
    12
  • 1.2 Removing and installing ribbed belt
    27
  • 2 Removing and installing sealing flange and flywheel
    29
  • 2.1 Removing and installing sealing flange and flywheel
    29
  • 2.2 Removing and installing drive plate
    32
  • 2.3 Renewing crankshaft oil seal -pulley end
    35
  • 2.4 Removing and installing sealing flange, pulley end
    38
  • 3 Removing and installing crankshaft
    41
  • 3.1 Removing and installing crankshaft
    41
  • 3.2 Crankshaft dimensions
    44
  • 4 Dismantling and assembling pistons and conrods
    45
  • 4.1 Dismantling and assembling pistons and conrods
    45
  • 4.2 Checking piston projection at TDC
    51
  • 4.3 Piston and cylinder dimensions
    52
  • Cylinder head, Valve gear
    53
  • 1 Removing and installing cylinder head
    53
  • 1.1 Removing and installing cylinder head
    53
  • 1.2 Removing, installing and tensioning toothed belt
    60
  • 1.3 Removing and installing cylinder head
    72
  • 1.4 Checking compression pressures
    77
  • 2 Servicing valve gear
    79
  • 2.1 Servicing valve gear
    79
  • 2.2 Reworking valve seats
    86
  • 2.3 Checking valve guides
    88
  • 2.4 Renewing valve stem seals
    89
  • 2.5 Removing and installing camshaft
    91
  • 2.6 Removing and installing camshaft oil seal
    95
  • Lubrication
    97
  • 1 Removing and installing parts of the lubrication system
    97
  • 1.1 Removing and installing parts of the lubrication system
    97
  • 1.2 Removing and installing sump
    104
  • 1.3 Checking oil pressure and oil pressure switch
    107
  • Cooling system
    110
  • 1 Removing and installing parts of cooling system
    110
  • 1.1 Removing and installing parts of cooling system
    110
  • 1.2 Parts of cooling system body side
    111
  • 1.3 Parts of cooling system engine side
    115
  • 1.4 Coolant hose connection diagram
    120
  • 1.5 Draining and filling cooling system
    123
  • 1.6 Removing and installing radiator
    125
  • 1.7 Removing and installing coolant pump
    127
  • 1.8 Removing and installing thermostat
    129
  • Fuel supply system
    131
  • 1 Removing and installing parts of fuel supply system
    131
  • 1.1 Removing and installing parts of fuel supply system
    131
  • 1.2 Removing and installing fuel tank with its attachments
    131
  • 1.3 Servicing fuel filter
    136
  • 1.4 Safety precautions when working on the fuel supply system
    138
  • 1.5 Rules for cleanliness
    139
  • 1.6 Removing and installing fuel cooler
    139
  • 1.7 Servicing accelerator mechanism
    140
  • 1.8 Checking accelerator pedal position sender
    141
  • 1.9 Checking tandem pump
    143
  • 1.10 Removing and installing tandem pump
    146
  • Charging
    149
  • 1 Charge air system with turbocharger
    149
  • 1.1 Charge air system with turbocharger
    149
  • 1.2 Removing and installing turbocharger with attachments
    149
  • 1.3 Removing and installing parts of charge air cooling
    156
  • 1.4 Hose connection diagram for charge pressure control
    159
  • 1.5 Rules for cleanliness
    162
  • 2 Checking charge pressure system
    163
  • 2.1 Checking charge pressure system
    163
  • 2.2 Checking pressure unit for charge pressure regulating valve
    163
  • 2.3 Removing and installing pressure unit for charge pressure regulating valve
    164
  • 2.4 Checking turbocharger
    165
  • 2.5 Checking charge pressure control
    167
  • Exhaust system
    174
  • 1 Removing and installing parts of exhaust system
    174
  • 1.1 Removing and installing parts of exhaust system
    174
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    174
  • 1.3 Silencer with mountings
    176
  • 2 Exhaust gas recirculation system
    177
  • 2.1 Exhaust gas recirculation system
    177
  • 2.2 Removing and installing parts of exhaust gas recirculation system
    178
  • 2.3 Checking exhaust gas recirculation valve (mechanical)
    184
  • 2.4 Checking exhaust gas recirculation
    185
Manufacturer's designation 4-Cyl. diesel engine with unit injector, Mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code AUY
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Body self-diagnosis

Examplepage for repair manual Body self-diagnosis

For Sharan (1995 - 2010)

12,40 € Details

Brake systems

Examplepage for repair manual Brake systems

For Sharan (1995 - 2010)

12,69 € Details

Simos injection and ignition system

Examplepage for repair manual Simos injection and ignition system

For Sharan (1995 - 2010)

8,68 € Details

4-Cyl. injection engine (2 valve), Mechanics

Examplepage for repair manual 4-Cyl. injection engine (2 valve), Mechanics

For Sharan (1995 - 2010)

12,11 € Details

Self-diagnosis for 5-speed automatic gearbox 09B

Examplepage for repair manual Self-diagnosis for 5-speed automatic gearbox 09B

For Sharan (1995 - 2010)

5,62 € Details

6-cylinder injection engine (4-valve), mechanics

Examplepage for repair manual 6-cylinder injection engine (4-valve), mechanics

For Sharan (1995 - 2010)

14,29 € Details

5-speed automatic gearbox 09B

Examplepage for repair manual 5-speed automatic gearbox 09B

For Sharan (1995 - 2010)

10,54 € Details

Electrical system

Examplepage for repair manual Electrical system

For Sharan (1995 - 2010)

20,79 € Details

4-cylinder diesel engine (1.9 l engine)

Examplepage for repair manual 4-cylinder diesel engine (1.9 l engine)

For Sharan (1995 - 2010)

15,46 € Details

4-speed automatic gearbox 099, four-wheel drive

Examplepage for repair manual 4-speed automatic gearbox 099, four-wheel drive

For Sharan (1995 - 2010)

19,08 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 2D085751301C Spiegel

2D085751301C

Spiegel

97,85 €

Details
car part N10700001 Schraube

N10700001

Schraube

2,67 €

Details
car part 1T0035411N Lautsprech

1T0035411N

Lautsprech

49,95 €

Details
car part 8V4809937A Schlauch

8V4809937A

Schlauch

6,91 €

Details
car part 4L0898283A Teilesatz

4L0898283A

Teilesatz

53,17 €

Details

5 Gang-Schaltgetriebe 02G Allradantrieb

Examplepage for repair manual 5 Gang-Schaltgetriebe 02G Allradantrieb

For Transporter Caravelle / Transporter Doppelkab / Transporter Kasten / Transporter Kombi/Cam / Transporter Pritsche (1991 - 1996)

23,09 € Details

Kardanwelle und Achsantrieb hinten

Examplepage for repair manual Kardanwelle und Achsantrieb hinten

For Passat / Passat Variant (2005 - 2008) / Golf (2004 - 2007) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Sharan (2011)

20,15 € Details

Automatisiertes Schaltgetriebe Shiftmatic 0B8

Examplepage for repair manual Automatisiertes Schaltgetriebe Shiftmatic 0B8

For CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007)

8,22 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts