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  • Examplepage for repair manual 4-cylinder injection engine (5-valve), mechanics
  • Examplepage for repair manual 2 4-cylinder injection engine (5-valve), mechanics
  • Examplepage for repair manual 3 4-cylinder injection engine (5-valve), mechanics

4-cylinder injection engine (5-valve), mechanics

For Sharan

Original Volkswagen repair manual


15,82 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.548 KB

189 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder head, Accelerator pedal, Electronic power control (EPC): engine code AWC, Activated charcoal filter system and Charge air system with turbocharger. Show more
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Repair manual Sharan 4-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Notes on removing
    4
  • 1.2 Securing engine to assembly stand
    7
  • 1.3 Notes on installing
    8
  • 1.4 Assembly mountings
    12
  • 1.5 Additional information and assembly work for vehicles with air conditioner
    13
  • Crankshaft group
    14
  • 1 Dismantling and assembling engine
    14
  • 1.1 Part I
    15
  • 1.2 Part II
    17
  • 1.3 Removing and installing poly-V belt
    18
  • 2 Removing and installing sealing flanges and flywheel or drive plate
    21
  • 2.1 Renewing crankshaft oil seal - pulley end
    22
  • 2.2 Removing and installing sealing flange - pulley end
    25
  • 2.3 Removing and installing drive plate
    27
  • 3 Removing and installing crankshaft
    30
  • 3.1 Colour coding
    31
  • 3.2 Crankshaft dimensions
    31
  • 4 Dismantling and assembling pistons and conrods
    33
  • 4.1 Checking pistons, piston rings and cylinder bores
    34
  • 4.2 Piston and cylinder dimensions
    36
  • Cylinder head, valve gear
    37
  • 1 Cylinder head
    37
  • 1.1 Removing, installing and tensioning toothed belt
    38
  • 1.2 Removing and installing cylinder head
    50
  • 1.3 Checking compression
    55
  • 2 Repairing valve gear
    58
  • 2.1 Reworking valve seats
    62
  • 2.2 Renewing camshaft oil seals
    63
  • 2.3 Checking hydraulic bucket tappets
    68
  • 2.4 Removing and installing camshafts
    69
  • 2.5 Checking valve guides
    74
  • 2.6 Renewing valve stem seals
    74
  • Lubrication
    77
  • 1 Removing and installing parts of lubrication system
    77
  • 1.1 Engine oil:
    77
  • 1.2 Assembly overview - parts of lubrication system
    77
  • 1.3 Dismantling and assembling oil filter bracket
    79
  • 1.4 Removing and installing sump
    83
  • 1.5 Checking oil pressure and oil pressure switch
    86
  • Cooling
    91
  • 1 Removing and installing parts of cooling system
    91
  • 1.1 Parts of cooling system, body side
    92
  • 1.2 Parts of cooling system - engine side
    95
  • 1.3 Connection diagrams for coolant hoses
    99
  • 1.4 Draining and adding coolant
    101
  • 1.5 Removing and installing radiator and fan
    104
  • 1.6 Removing and installing coolant pump
    107
  • 1.7 Removing and installing thermostat
    108
  • Fuel supply system
    113
  • 1 Removing and installing parts of fuel supply system
    113
  • 1.1 Removing and installing fuel tank with attachments and fuel filter
    113
  • 1.2 Safety measures when working on fuel supply
    119
  • 1.3 Rules for cleanliness
    120
  • 1.4 Removing and installing fuel delivery unit
    120
  • 1.5 Removing and installing fuel gauge sender: engine code AWC
    123
  • 1.6 Crash fuel shut-off: engine code AWC
    123
  • 1.7 Checking fuel pump
    123
  • 2 Accelerator pedal
    131
  • 2.1 Repairing accelerator mechanism
    131
  • 2.2 Adjusting accelerator cable
    131
  • 3 Electronic power control (EPC): engine code AWC
    134
  • 3.1 Function of EPC system
    134
  • 3.2 Repairing parts of electronic power control (EPC)
    134
  • 3.3 Checking accelerator position sender
    136
  • 4 Activated charcoal filter system
    140
  • 4.1 Function
    140
  • 4.2 Repairing parts of activated charcoal filter system
    141
  • 4.3 Activated charcoal filter solenoid valve 1 N80 : engine code AWC
    143
  • 4.4 Checking fuel tank breather
    145
  • Turbocharging/supercharging
    148
  • 1 Charge air system with turbocharger
    148
  • 1.1 Removing and installing turbocharger with attachments
    148
  • 1.2 Removing and installing parts of charge air cooling
    151
  • 1.3 Schematic diagram of turbocharging system
    154
  • 1.4 Rules for cleanliness
    156
  • 1.5 Safety precautions
    156
  • 1.6 Removing and installing charge air cooler: engine code AWC
    157
  • 2 Checking charge air system
    159
  • 2.1 Checking charge air system: engine code AJH
    159
  • 2.2 Checking charge pressure system: engine code AWC
    162
  • Exhaust system
    171
  • 1 Removing and installing parts of exhaust system
    171
  • 1.1 Front exhaust pipe and catalytic converter with attachments
    171
  • 1.2 Silencer with mountings
    173
  • 2 Secondary air system
    174
  • 2.1 Secondary air system: engine code AJH
    174
  • 2.2 Secondary air system: engine code AWC
    177
  • 3 Exhaust gas recirculation system: engine code AWC
    181
  • 3.1 Repairing parts of exhaust gas recirculation system
    181
  • 3.2 Checking exhaust gas recirculation potentiometer G212
    183
Manufacturer's designation 4-cylinder injection engine (5-valve), mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code AWC
Category Reparaturanleitung

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