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  • Examplepage for repair manual 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 2 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 3 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 2 4-cylinder diesel engine (2.0 l engine, 2 valve)
  • Examplepage for repair manual 3 4-cylinder diesel engine (2.0 l engine, 2 valve)

4-cylinder diesel engine (2.0 l engine, 2 valve)

For Sharan

Original Volkswagen repair manual


14,65 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

5.485 KB

173 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Sealing flanges and flywheel, Crankshaft, Pistons and conrods, Cylinder head, Engine oil, Oil filter bracket, oil pressure, oil cooler and oil supply line, Additive tank, Charge air system with turbocharger and Repairing diesel direct injection system. Show more
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Repair manual Sharan 4-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    3
  • 1.2 Securing engine to assembly stand
    7
  • 1.3 Notes on installing
    7
  • 1.4 Assembly mountings
    10
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Assembly overview - poly V-belt drive
    12
  • 1.2 Removing and installing poly V-belt
    14
  • 1.3 Assembly overview - toothed belt drive
    15
  • 1.4 Assembly overview - crankcase
    17
  • 2 Sealing flanges and flywheel
    19
  • 2.1 Assembly overview - sealing flanges and flywheel
    19
  • 2.2 Renewing crankshaft oil seal - pulley end
    20
  • 2.3 Removing and installing sealing flange - pulley end
    22
  • 2.4 Renewing crankshaft sealing flange - flywheel end
    25
  • 2.5 Removing and installing drive plate
    33
  • 3 Crankshaft
    35
  • 3.1 Assembly overview - crankshaft
    35
  • 3.2 Crankshaft dimensions
    36
  • 4 Pistons and conrods
    37
  • 4.1 Assembly overview - pistons and conrods
    37
  • 4.2 Separating new conrod
    40
  • 4.3 Piston and cylinder dimensions
    41
  • 4.4 Checking piston projection at TDC
    41
  • Cylinder head, valve gear
    43
  • 1 Cylinder head
    43
  • 1.1 Assembly overview - cylinder head
    43
  • 1.2 Removing and installing cylinder head cover
    46
  • 1.3 Removing, installing and tensioning toothed belt
    48
  • 1.4 Removing and installing cylinder head
    55
  • 1.5 Checking compression
    60
  • 2 Valve gear
    63
  • 2.1 Assembly overview - valve gear
    63
  • 2.2 Checking valve guides
    65
  • 2.3 Renewing valve stem seals
    66
  • 2.4 Removing and installing camshaft
    68
  • 2.5 Removing and installing camshaft oil seal
    72
  • Lubrication
    75
  • 1 Engine oil
    75
  • 1.1 Oil capacities
    75
  • 1.2 Checking engine oil level
    75
  • 2 Parts of lubrication system
    76
  • 2.1 Assembly overview - oil pump, sump, balancer shaft module
    76
  • 2.2 Removing and installing oil sump
    79
  • 2.3 Removing and installing oil pump
    81
  • 2.4 Remove balancer shaft module
    82
  • 2.5 Renewing spur gear for crankshaft
    84
  • 2.6 Installing balancer shaft module
    86
  • 3 Oil filter bracket, oil pressure, oil cooler and oil supply line
    93
  • 3.1 Assembly overview - oil filter bracket and oil cooler
    93
  • 3.2 Assembly overview - oil supply line to turbocharger
    94
  • 3.3 Removing and installing oil supply line to turbocharger
    94
  • 3.4 Checking oil pressure and oil pressure switch
    97
  • Cooling
    99
  • 1 Removing and installing parts of cooling system
    99
  • 1.1 Assembly overview - parts of cooling system, body side
    99
  • 1.2 Assembly overview - cooling system, engine side
    101
  • 1.3 Coolant hose schematic diagram
    103
  • 1.4 Draining and filling coolant
    104
  • 1.5 Removing and installing radiator and fan
    107
  • 1.6 Removing and installing coolant pump
    109
  • 1.7 Removing and installing thermostat
    110
  • 1.8 Checking cooling system for leaks
    112
  • 1.9 Checking oil cooler for leaks
    113
  • Fuel supply system
    116
  • 1 Removing and installing parts of fuel supply system
    116
  • 1.1 Safety precautions when working on fuel supply system
    117
  • 1.2 Rules for cleanliness
    117
  • 1.3 Assembly overview - fuel tank
    117
  • 1.4 Assembly overview - fuel filter
    120
  • 1.5 Removing and installing fuel cooler
    121
  • 1.6 Emptying fuel tank
    122
  • 1.7 Removing and installing fuel delivery unit
    125
  • 1.8 Removing and installing fuel gauge sender
    127
  • 1.9 Checking fuel pump
    127
  • 1.10 Checking tandem pump
    128
  • 1.11 Removing and installing tandem pump
    132
  • 1.12 Assembly overview - accelerator mechanism
    134
  • 2 Additive tank
    136
  • 2.1 Safety precautions when working on additive tank
    136
  • 2.2 Removing and installing additive tank
    136
  • 2.3 Assembly overview - additive tank
    137
  • Turbocharging/supercharging
    140
  • 1 Charge air system with turbocharger
    140
  • 1.1 Safety precautions
    140
  • 1.2 Rules for cleanliness
    141
  • 1.3 Hose connections with quick-release connectors
    141
  • 1.4 Assembly overview - turbocharger
    141
  • 1.5 Assembly overview - charge air cooling
    143
  • 1.6 Checking charge air system for leaks
    145
  • 1.7 Charge pressure control hose routing diagram
    146
  • Mixture preparation - injection
    148
  • 1 Repairing diesel direct injection system
    148
  • 1.1 Safety precautions
    148
  • 1.2 Rules for cleanliness
    149
  • 1.3 General notes on injection
    149
  • 1.4 Assembly overview - intake manifold with intake manifold flap motor
    149
  • 1.5 Assembly overview - air filter
    151
  • 1.6 Assembly overview - unit injector
    151
  • 1.7 Removing and installing O-rings for unit injector
    152
  • 1.8 Removing and installing unit injector
    153
  • 2 Engine control unit
    157
  • 2.1 Removing and installing engine control unit
    157
  • Exhaust system
    159
  • 1 Removing and installing parts of exhaust system
    159
  • 1.1 Exhaust system for vehicles without particulate filter
    159
  • 1.2 Exhaust system for vehicles with particulate filter
    161
  • 2 Exhaust gas recirculation system
    164
  • 2.1 Assembly overview - exhaust gas recirculation
    164
  • Glow plug system
    165
  • 1 Checking glow plug system
    165
  • 1.1 Characteristics of ceramic glow plugs
    165
  • 1.2 Removing, installing and checking ceramic glow pin plugs
    165
Manufacturer's designation 4-cylinder diesel engine (2.0 l engine, 2 valve)
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code BVH
Category Reparaturanleitung

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