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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Polo

Original Volkswagen repair manual


10,05 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.802 KB

109 Sites

Detailed technical data

Immediately readable

This repair manual contains: Anti-lock brake system (ABS) ITT Mark 04 GI, Assembly overview - hydraulic unit, brake servo/brake master cylinder, Removing and installing parts of ABS system on front and rear axles and Repairing front brakes. Show more
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Repair manual Polo Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Brakes ▸ 09.99
    1
  • 1.2 Brakes 10.99 ▸
    5
  • 2 Brake test
    8
  • 2.1 General
    8
  • 2.2 Test for vehicles with front-wheel drive
    8
  • Anti-lock brake system
    9
  • 1 Anti-lock brake system (ABS) ITT Mark 04 GI
    9
  • 1.1 General information on this ABS
    9
  • 1.2 Notes for repair work on the ABS
    9
  • 2 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    11
  • 2.1 Connecting brake lines from tandem brake master cylinder to hydraulic unit
    12
  • 2.2 Removing and installing control unit and hydraulic unit
    12
  • 3.1 General information on this ABS
    16
  • 3.2 Distinguishing features of ABS ITT Mark 20 GI/ITT Mark 20 IE
    17
  • 3.3 Notes for repairs on ABS, ABS/EDL
    17
  • 4 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    19
  • 4.1 Removing and installing control unit and hydraulic unit
    19
  • 5 Removing and installing parts of ABS system on front and rear axles
    23
  • 5.1 Removing and installing parts of ABS system on front axle, VW I brake caliper
    23
  • 5.2 Removing and installing parts of ABS system on front axle, VW II brake caliper
    26
  • 6 Removing and installing parts of ESP system
    43
  • 6.1 Removing and installing yaw rate sender G202
    43
  • 6.2 Removing and installing lateral acceleration sender G200
    44
  • 6.3 Removing and installing steering angle sender G85
    45
  • Brakes - mechanism
    46
  • 1 Repairing front brakes
    46
  • 1.1 Repairing front brakes, VW I and VW II brake caliper
    46
  • 1.2 Removing and installing brake pads, up to 01.96
    49
  • 1.3 Removing and installing brake pads, from 01.96
    51
  • 1.4 Repairing Girling/Lucas front brakes
    53
  • 1.5 Removing and installing brake pads, Girling/Lucas brake caliper
    55
  • 2 Repairing rear brakes, drum brakes
    58
  • 2.1 Removing and installing brake drum, up to 09.99
    58
  • 2.2 Removing and installing brake drum, as of 10.99
    60
  • 2.3 Releasing brake shoe adjustment
    61
  • 2.4 Repairing brake drum
    61
  • 2.5 Removing and installing brake shoes
    63
  • 2.6 Adjusting handbrake
    64
  • 3 Repairing rear brakes (disc brakes)
    66
  • 3.1 Removing and installing disc brake
    66
  • 3.2 Removing and installing brake pads
    69
  • 3.3 Adjusting handbrake
    72
  • 4 Removing and installing handbrake cable (drum brakes)
    73
  • 5 Removing and installing handbrake cable (disc brakes)
    75
  • 6 Assembly overview - handbrake lever
    77
  • 7 Assembly overview - brake pedal
    78
  • 7.1 Separating brake pedal from brake servo
    78
  • 7.2 Removing and installing brake pedal
    79
  • 7.3 Adjusting brake light switch
    80
  • Brakes - hydraulics
    82
  • 1 Repairing front brake caliper, VW I and VW II brake caliper
    82
  • 1.1 Removing and installing piston for front brake caliper
    82
  • 2 Repairing Girling/Lucas front brake caliper
    85
  • 2.1 Removing and installing piston for front brake caliper
    85
  • 3 Repairing rear brake caliper
    88
  • 3.1 Removing and installing piston for rear brake caliper
    89
  • 3.2 Pressure leak test
    91
  • 4 Assembly overview - brake pressure regulator
    92
  • 5 Checking and adjusting brake pressure regulator
    93
  • 5.1 Checking and adjusting pressure
    93
  • 5.2 Load dependent brake pressure regulator specifications
    93
  • 6 Bleeding brake system
    95
  • 6.2 Bleeding brake system without brake filling and bleeding unit
    96
  • 6.3 Changing brake fluid
    96
  • 7 Assembly overview - brake servo/ brake master cylinder
    97
  • 7.1 Removing and installing vacuum pump for brake servo (diesel vehicles)
    98
  • 7.2 Checking non-return valve
    99
  • 8.1 Removing and installing brake pressure sender
    101
  • 9 Removing and installing brake master cylinder
    103
  • 9.1 Removing
    103
  • 9.2 Installing
    103
  • 10 Removing and installing brake servo
    104
  • 10.1 Removing
    104
  • 10.2 Installing
    105
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Category Reparaturanleitung

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