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  • Examplepage for repair manual 4-cylinder injection engine (2-valve), mechanics
  • Examplepage for repair manual 2 4-cylinder injection engine (2-valve), mechanics
  • Examplepage for repair manual 3 4-cylinder injection engine (2-valve), mechanics

4-cylinder injection engine (2-valve), mechanics

For Polo

Original Volkswagen repair manual


9,29 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.516 KB

98 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Crankshaft group, Dismantling and assembling cylinder block, crankshaft and flywheel, Dismantling and assembling pistons and conrods, Cylinder head, valve gear, Repairing valve gear, Lubrication, Cooling, Fuel supply system and Exhaust system. Show more
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Repair manual Polo 4-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Tools
    3
  • 1.2 Notes on removing
    4
  • 1.3 Notes on installing
    5
  • 1.4 Specified torques
    6
  • 1.5 Assembly mountings
    7
  • 1.6 Additional notes and assembly work for vehicles with air conditioner
    8
  • Crankshaft group
    9
  • 1 Crankshaft group
    9
  • 1.1 Dismantling and assembling engine
    9
  • 1.2 Removing and installing poly V-belt
    13
  • 1.3 Removing, installing and tensioning toothed belt
    14
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    16
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    19
  • 2.1 Cast iron cylinder block
    19
  • 2.2 Aluminium cylinder block
    20
  • 2.3 Renewing crankshaft oil seal - belt pulley end
    22
  • 2.4 Vehicles with Duocentric oil pump
    23
  • 2.5 Crankshaft dimensions
    25
  • 3 Dismantling and assembling pistons and conrods
    26
  • 3.1 Engine code
    26
  • 3.2 Piston and cylinder dimensions
    31
  • Cylinder head, valve gear
    33
  • 1 Cylinder head, valve gear
    33
  • 1.1 Assembly overview - cylinder head
    33
  • 1.2 Removing and installing cylinder head
    35
  • 1.3 Checking compression
    39
  • 2 Repairing valve gear
    40
  • 2.1 Assembly overview - valve gear
    40
  • 2.2 Reworking valve seats
    43
  • 2.3 Renewing camshaft oil seal
    46
  • 2.4 Checking hydraulic bucket tappets
    48
  • 2.5 Removing and installing camshaft
    49
  • 2.6 Checking valve guides
    50
  • 2.7 Renewing valve guides
    51
  • 2.8 Renewing valve stem seals
    52
  • Lubrication
    55
  • 1 Lubrication
    55
  • 1.1 Removing and installing parts of lubrication system
    55
  • 1.2 Removing and installing sump
    60
  • 1.3 Removing and installing Duocentric oil pump
    62
  • 1.4 Checking oil pressure and oil pressure switch
    64
  • Cooling
    67
  • 1 Cooling
    67
  • 1.1 Removing and installing parts of cooling system
    67
  • 1.2 Parts of cooling system, body side
    67
  • 1.3 Parts of cooling system, engine side
    69
  • 1.4 Draining and filling coolant
    71
  • 1.5 Removing and installing radiator
    74
  • Fuel supply system
    76
  • 1 Fuel supply system
    76
  • 1.1 Removing and installing parts of fuel supply system
    76
  • 1.2 Safety precautions when working on fuel supply system
    79
  • 1.3 Rules for cleanliness
    79
  • 1.4 Checking fuel pump
    80
  • 1.5 Removing and installing fuel delivery unit
    85
  • 1.6 Removing and installing fuel tank
    86
  • 1.7 Adjusting accelerator cable
    87
  • 1.8 Removing and installing parts of activated charcoal filter system
    87
  • 1.9 Checking fuel tank breather
    89
  • Exhaust system
    92
  • 1 Exhaust system
    92
  • 1.1 Removing and installing parts of exhaust system
    92
Manufacturer's designation 4-cylinder injection engine (2-valve), mechanics
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AEA, AEE, AER, AEV, AEX, AKV, ALL, ANX, APQ
Category Reparaturanleitung

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