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  • Examplepage for repair manual 4-cylinder injection engine (2-valve without intermediate shaft), mechanics
  • Examplepage for repair manual 2 4-cylinder injection engine (2-valve without intermediate shaft), mechanics
  • Examplepage for repair manual 3 4-cylinder injection engine (2-valve without intermediate shaft), mechanics

4-cylinder injection engine (2-valve without intermediate shaft), mechanics

For Passat / Passat Variant

Original Volkswagen repair manual


11,89 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.442 KB

135 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Sealing flange and flywheel or drive plate, Crankshaft, Pistons and conrods, Cylinder head, Parts of fuel system and Checking electronic power control (EPC). Show more
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Repair manual Passat / Passat Variant 4-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Notes on removing
    3
  • 1.2 Notes on installing
    6
  • 1.3 Specified torques
    8
  • 1.4 Front engine mounting
    8
  • 1.5 Additional notes and assembly work for vehicles with air conditioner
    9
  • Crankshaft group
    10
  • 1 Dismantling and assembling engine
    10
  • 1.1 Assembly overview
    10
  • 1.2 Removing and installing air conditioner compressor poly V-belt
    13
  • 1.3 Removing and installing poly V-belt
    14
  • 2 Sealing flange and flywheel or drive plate
    16
  • 2.1 Assembly overview - sealing flange and flywheel/drive plate
    16
  • 2.2 Renewing crankshaft oil seal - belt pulley end
    17
  • 2.3 Removing and installing front sealing flange
    19
  • 2.4 Removing and installing drive plate
    21
  • 3 Crankshaft
    23
  • 3.1 Assembly overview - crankshaft
    23
  • 3.2 Pulling needle bearing out of and driving into crankshaft
    24
  • 3.3 Crankshaft dimensions
    25
  • 4 Pistons and conrods
    27
  • 4.1 Assembly overview - pistons and conrods
    27
  • 4.2 Piston and cylinder dimensions
    30
  • Cylinder head, valve gear
    31
  • 1 Cylinder head
    31
  • 1.1 Assembly overview - cylinder head
    31
  • 1.2 Removing and installing cylinder head
    34
  • 1.3 Removing, installing and tensioning toothed belt
    37
  • 1.4 Checking semi-automatic tensioning roller for toothed belt
    40
  • 1.5 Checking compression
    40
  • 2 Valve gear
    43
  • 2.1 Assembly overview
    43
  • 2.2 Reworking valve seats
    45
  • 2.3 Renewing camshaft oil seal
    46
  • 2.4 Removing and installing camshaft
    49
  • 2.5 Checking hydraulic bucket tappets
    51
  • 2.6 Checking valve guides
    52
  • 2.7 Renewing valve guides
    52
  • 2.8 Renewing valve stem oil seals
    53
  • Lubrication
    57
  • 1 Parts of lubrication system
    57
  • 1.1 Engine oil
    57
  • 1.2 Assembly overview - parts of lubrication system
    57
  • 1.3 Assembly overview - oil filter bracket
    59
  • 1.4 Removing and installing sump
    61
  • 1.5 Checking oil pressure and oil pressure switch
    66
  • Cooling
    69
  • 1 Parts of cooling system
    69
  • 1.1 Assembly overview - parts of cooling system, body side
    69
  • 1.2 Assembly overview - parts of cooling system, engine side
    71
  • 1.3 Assembly overview - compact bracket
    73
  • 1.4 Coolant hose schematic diagram
    74
  • 1.5 Draining and filling coolant
    76
  • 1.6 Removing and installing radiator
    79
  • 1.7 Removing and installing coolant pump
    81
  • 1.8 Removing and installing viscous fan coupling
    82
  • 1.9 Removing and installing viscous fan mounting bush
    83
  • Fuel supply system
    86
  • 1 Parts of fuel system
    86
  • 1.1 Assembly overview - fuel tank with attachments and fuel filter
    86
  • 1.2 Removing and installing suction-jet pump
    92
  • 1.3 Safety precautions when working on fuel supply system
    94
  • 1.4 Rules for cleanliness
    95
  • 1.5 Removing and installing fuel delivery unit
    95
  • 1.6 Removing and installing fuel gauge sender G
    99
  • 1.7 Removing and installing fuel tank
    100
  • 1.8 Crash fuel shut-off
    102
  • 1.9 Checking fuel pump
    102
  • 2 Checking electronic power control (EPC)
    109
  • 2.1 Function of EPC system
    109
  • 2.2 Checking accelerator pedal position sender
    110
  • 3 Activated charcoal filter system
    114
  • 3.1 Function
    114
  • 3.2 Assembly overview - activated charcoal filter system
    114
  • 3.3 Checking activated charcoal filter system solenoid valve 1 N80
    115
  • 3.4 Checking fuel tank breather
    118
  • Exhaust system
    120
  • 1 Parts of exhaust system
    120
  • 1.2 Assembly overview - silencer with mountings
    122
  • 1.3 Checking catalytic converter
    124
  • 2 Secondary air system
    126
  • 2.1 Function
    126
  • 2.2 Assembly overview - parts of secondary air system
    126
  • 2.3 Check secondary air system
    128
  • 2.4 Checking combination valve
    130
  • 2.5 Checking secondary air pump motor V101
    130
Manufacturer's designation 4-cylinder injection engine (2-valve without intermediate shaft), mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AZM
Category Reparaturanleitung

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