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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Polo [BR] / Virtus [BR]

Original Volkswagen repair manual


11,82 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

10.055 KB

134 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Assembly location overview, Hydraulic unit and control unit, Sensors, Front wheel brake, Brake pedal and Vacuum system. Show more
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Repair manual Polo [BR] / Virtus [BR] Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 \--- Change history ---
    1
  • 2 Identification
    2
  • 2.1 Brake PR number correspondence
    2
  • 3 Technical data
    4
  • 3.1 Brake - technical data
    4
  • 4 Brake Test
    7
  • 4.1 General information
    7
  • 4.2 Information about the test
    7
  • 5 Safety indications
    8
  • 5.1 Safety measures for test drives with testing and measuring equipment
    8
  • Anti-lock brake system
    9
  • 1 General information
    9
  • 1.1 Information on repair works on the ABS
    9
  • 2 Assembly location overview
    11
  • 2.1 ABS/ESP - assembly location overview
    11
  • 3 Hydraulic unit and control unit
    14
  • 3.1 Hydraulic unit and control unit - assembly overview
    14
  • 3.2 ABS control unit J104 / ABS hydraulic unit N55 - remove and install
    16
  • 3.3 Control unit - remove from the hydraulic unit
    22
  • 3.4 Control unit - install on the hydraulic unit
    23
  • 3.5 Connect brake pipes in the hydraulic unit
    25
  • 4 Sensors
    27
  • 4.1 Front wheel speed sensor - assembly overview
    27
  • 4.2 Rear axle speed sensor - assembly overview
    28
  • 4.3 Front wheel speed sensor G45/G47 - remove and install
    29
  • 4.4 Rear wheel speed sensor G44/G46 - remove and install
    30
  • 4.5 Steering angle sensor G85 - remove and install
    31
  • Brakes - mechanism
    32
  • 1 Front wheel brake
    32
  • 1.1 Front wheel brake - assembly overview
    32
  • 1.2 Brake pads - remove and install
    34
  • 1.3 Brake caliper - remove and install
    37
  • 1.4 Brake disc - remove and install
    42
  • 1.5 Brake disk (knocking) - check
    43
  • 2 Rear wheel brake
    44
  • 2.1 Rear wheel brake - assembly overview
    44
  • 2.2 Brake pads - remove and install
    50
  • 2.3 Brake caliper - remove and install
    54
  • 2.4 Brake shoes - remove and install
    56
  • 2.5 Adjust the drum brake
    65
  • 3 Handbrake
    66
  • 3.1 Handbrake - assembly overview
    66
  • 3.2 Handbrake lever - remove and install
    67
  • 3.3 Handbrake cable - remove and install
    69
  • 3.4 Handbrake lever adjustment
    70
  • 3.5 Rear brake cable - remove and install
    73
  • 4 Brake pedal
    80
  • 4.1 Brake pedal - assembly overview
    80
  • 4.2 Brake pedal - separate
    82
  • 4.3 Fasten the brake pedal to the servo brake
    82
  • 4.4 Pedal set - remove and install
    83
  • 4.5 Brake pedal - remove and install
    85
  • Brakes - hydraulics
    87
  • 1 Front brake caliper
    87
  • 1.1 Front brake caliper - assembly overview
    87
  • 1.2 Plunger for front brake caliper - remove and install
    88
  • 2 Rear brake caliper
    91
  • 2.1 Rear brake caliper - assembly overview
    91
  • 2.2 Brake caliper piston - remove and install
    92
  • 3 Brake servo and master cylinder
    96
  • 3.1 Brake servo and master-cylinder - assembly overview
    96
  • 3.2 Brake light switch - remove and install
    98
  • 3.3 Brake servo - remove and install
    99
  • 3.4 Master cylinder - remove and install
    104
  • 4 Brake pipes
    107
  • 4.1 Brake pipes - repair
    107
  • 5 Vacuum system
    113
  • 5.1 Electric vacuum pump - assembly overview
    113
  • 5.2 Retention valve - check
    118
  • 5.3 Pressure sensor on the suction pipe G608 - remove and install
    119
  • 5.4 Vacuum system - check
    120
  • 6 Hydraulic system
    127
  • 6.1 General notes regarding the brake fluid
    127
  • 6.2 Bleed the brake system
    127
  • 6.3 Bleed the brake system later
    128
  • 6.4 Tightness assessment
    130
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Polo [BR] (2018 >) / Virtus [BR] (2018 >)
Suitable car types BZ1, BZ2
Category Reparaturanleitung

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