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Body Repairs

For Beetle Cabrio / VW Beetle

Original Volkswagen repair manual


22,88 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

52.707 KB

288 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing right console and Replacing upper wheel housing longitudinal member. Show more
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Repair manual Beetle Cabrio / VW Beetle Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Basic instructions
    1
  • 2 Vehicle identification data
    2
  • 2.1 Vehicle identification number
    2
  • 2.2 Vehicle data sticker
    3
  • 3 Safety information
    4
  • 4 Basic instructions
    5
  • 5 Moulded foam inserts
    6
  • 6 Galvanized body parts, high/higher-strength and hot-formed body panels
    8
  • 6.1 Installing
    8
  • 6.2 Overview
    10
  • 7 Laser welding
    13
  • 8 Body panel gaps/shut lines
    14
  • 8.1 Body - front
    14
  • 8.2 Body - centre
    16
  • 8.3 Body - rear
    18
  • 9 Body dimensions
    19
  • 9.1 Body - front
    19
  • 9.2 Body - centre
    21
  • 9.3 Body - rear
    26
  • 9.4 Floor panel - front
    27
  • 9.5 Floor panel - centre
    28
  • 9.6 Floor panel - rear
    29
  • 10 Contour correct surfaces
    30
  • 11 Tools
    31
  • 12 Alignment bracket set
    32
  • 12.1 Overview
    32
  • 12.2 Procedure for body structural damage on vehicles from Volkswagen
    32
  • 13 Portal gauge
    33
  • Body - front
    34
  • 1 Renewing right console
    34
  • 1.1 Tools
    34
  • 1.2 Removing
    34
  • 1.3 Installing
    36
  • 2 Renewing left console
    38
  • 2.1 Tools
    38
  • 2.2 Removing
    38
  • 2.3 Installing
    41
  • 3 Renewing subframe
    43
  • 3.1 Tools
    43
  • 3.2 Removing
    43
  • 3.3 Installing
    45
  • 4 Renewing bumper bracket
    47
  • 4.1 Tools
    47
  • 4.2 Removing
    47
  • 4.3 Installing
    48
  • 5 Replacing upper wheel housing longitudinal member
    50
  • 5.1 Tools
    51
  • 5.2 Removing
    51
  • 5.3 Installing
    53
  • 6 Renewing front wheel housing
    57
  • 6.1 Tools
    58
  • 6.2 Removing
    58
  • 6.3 Installing
    59
  • 7 Repairing threads for securing subframe
    63
  • 7.1 Contents of thread repair kit
    65
  • 7.2 Repairing threads
    65
  • 8 Renewing front left longitudinal member
    69
  • 8.1 Tools
    70
  • 8.2 Removing
    70
  • 8.3 Installing
    73
  • 9 Renewing front left longitudinal member - part section
    78
  • 9.1 Tools
    79
  • 9.2 Removing
    79
  • 9.3 Installing
    81
  • 10 Renewing front right longitudinal member
    90
  • 10.1 Tools
    91
  • 10.2 Removing
    91
  • 10.3 Installing
    94
  • 11 Renewing front right longitudinal member - part section
    99
  • 11.1 Tools
    100
  • 11.2 Removing
    100
  • 11.3 Installing
    102
  • Body - centre
    107
  • 1 Renewing front upper roof cross member
    107
  • 1.1 Tools
    108
  • 1.2 Removing
    108
  • 1.3 Installing
    109
  • 2 Renewing front cross member for roof
    112
  • 2.1 Tools
    113
  • 2.2 Removing
    113
  • 2.3 Installing
    115
  • 3 Renewing windscreen frame
    118
  • 3.1 Tools
    119
  • 3.2 Removing
    119
  • 3.3 Installing
    120
  • 4 Renewing A-pillar
    124
  • 4.1 Tools
    125
  • 4.2 Removing
    125
  • 4.3 Installing
    127
  • 5 Renewing A-pillar reinforcement
    134
  • 5.1 Tools
    135
  • 5.2 Removing
    135
  • 5.3 Installing
    137
  • 6 Renewing A-pillar reinforcement - part section
    143
  • 6.1 Tools
    144
  • 6.2 Removing
    144
  • 6.3 Installing
    146
  • 7 Renewing upper A-pillar reinforcement
    152
  • 7.1 Tools
    153
  • 7.2 Removing
    153
  • 7.3 Installing
    154
  • 8 Renewing B-pillar reinforcement
    159
  • 8.1 Tools
    160
  • 8.2 Removing
    160
  • 8.3 Installing
    162
  • 9 Renewing inner B-pillar
    168
  • 9.1 Tools
    169
  • 9.2 Removing
    169
  • 9.3 Installing
    171
  • 10 Renewing side member
    175
  • 10.1 Tools
    176
  • 10.2 Removing
    176
  • 10.3 Installing
    177
  • 11 Renewing side member reinforcement
    183
  • 11.1 Tools
    184
  • 11.2 Removing
    184
  • 11.3 Installing
    185
  • 12 Renewing side member reinforcement - part section
    190
  • 12.1 Tools
    191
  • 12.2 Removing
    191
  • 12.3 Installing
    193
  • 13 Renewing slot reinforcement
    198
  • 13.1 Tools
    199
  • 13.2 Removing
    199
  • 13.3 Installing
    200
  • 14 Renewing crash tube
    204
  • 14.1 Tools
    205
  • 14.2 Removing
    205
  • 14.3 Installing
    206
  • 15 Renewing floor panel
    209
  • 15.1 Tools
    210
  • 15.2 Removing
    210
  • 15.3 Installing
    211
  • 16 Renewing crash reinforcement
    215
  • 16.1 Tools
    216
  • 16.2 Removing
    216
  • 16.3 Installing
    217
  • 17 Renewing seat middle cross member
    220
  • 17.1 Tools
    220
  • 17.2 Removing
    220
  • 17.3 Installing
    222
  • 18 Renewing outer mounting for seat cross member
    225
  • 18.1 Tools
    226
  • 18.2 Removing
    227
  • 18.3 Installing
    228
  • 19 Renewing inner mounting for seat cross member
    231
  • 19.1 Tools
    231
  • 19.2 Removing
    231
  • 19.3 Installing
    233
  • Body - rear
    236
  • 1 Renewing cross panel
    236
  • 1.1 Tools
    237
  • 1.2 Removing
    237
  • 1.3 Installing
    238
  • 2 Renewing lock carrier
    243
  • 2.1 Tools
    244
  • 2.2 Removing
    244
  • 2.3 Installing
    245
  • 3 Renewing sealing channel
    247
  • 3.1 Tools
    248
  • 3.2 Removing
    248
  • 3.3 Installing
    249
  • 4 Renewing luggage compartment floor
    254
  • 4.1 Tools
    255
  • 4.2 Removing
    256
  • 4.3 Installing
    257
  • 5 Renewing sealing channel reinforcement - part section
    262
  • 5.1 Tools
    263
  • 5.2 Removing
    263
  • 5.3 Installing
    264
  • 6 Renewing rear longitudinal member - part section
    267
  • 6.1 Tools
    268
  • 6.2 Removing
    268
  • 6.3 Installing
    269
  • 7 Renewing side panel
    272
  • 7.1 Tools
    273
  • 7.2 Removing
    273
  • 7.3 Installing
    276
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Beetle (NBC) Cabrio (2012) / VW Beetle (2011)
Suitable car types 5C7, 5C8
Category Reparaturanleitung

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