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  • Examplepage for repair manual 6-speed direct shift gearbox 02E
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  • Examplepage for repair manual 3 6-speed direct shift gearbox 02E
  • Examplepage for repair manual 6-speed direct shift gearbox 02E
  • Examplepage for repair manual 2 6-speed direct shift gearbox 02E
  • Examplepage for repair manual 3 6-speed direct shift gearbox 02E

6-speed direct shift gearbox 02E

For Touran

Original Volkswagen repair manual


7,63 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.127 KB

73 Sites

Detailed technical data

Immediately readable

This repair manual contains: Notes on clutch*, Removing and installing clutch, Electrical and electronic components and their locations DSG, Removing and installing oil cooler, Removing and installing oil pump, Selector mechanism, Removing and installing gearbox, Changing oil and filter of direct shift gearbox and adjusting oil level, Repairing gears and shafts and Repairing front final drive and differential. Show more
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Repair manual Touran 6-speed direct shift gearbox 02E PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Summary of important information - general repair notes
    1
  • 1.1 Information on the direct shift gearbox DSG
    1
  • 1.2 Tools
    2
  • 1.3 Gearbox
    3
  • 1.4 Overview
    3
  • 1.5 Seals and sealing rings
    4
  • 1.6 Checking oil and oil level
    4
  • 1.7 Nuts and bolts
    5
  • 1.8 Electrical components
    5
  • 1.9 Guided fault finding, vehicle self-diagnosis and testing
    5
  • 2 Gearbox identification
    6
  • 2.1 Reading gearbox code letters
    7
  • 3 Code letters, engine allocation
    10
  • 4 Capacities
    11
  • 4.1 Direct shift gearbox
    11
  • Clutch
    12
  • 1 Notes on clutch*
    12
  • 2 Removing and installing clutch
    13
  • 2.1 Removing clutch cover (end cover)
    13
  • 2.2 Installing clutch cover (end cover)
    14
  • 2.3 Removing clutch
    16
  • 2.4 Preparing installation of multi-clutch
    17
  • 2.5 Installing and adjusting clutch
    19
  • Controls, housing
    26
  • 1 Electrical and electronic components and their locations DSG
    26
  • 2 Removing and installing oil cooler
    43
  • 2.1 Removing
    43
  • 2.2 Installing
    44
  • 3 Removing and installing oil pump
    46
  • 3.1 Removing oil pump
    46
  • 3.2 Installing oil pump
    47
  • 3.3 Renew seal on selector shaft lever
    48
  • 4 Selector mechanism
    51
  • 4.1 Overview - selector mechanism
    51
  • 4.2 Removing and installing selector lever cable
    52
  • 4.3 Checking selector lever cable
    53
  • 4.4 Adjust selector lever cable
    54
  • 4.5 Emergency release of selector lever
    55
  • 4.6 Checking selector mechanism
    56
  • 5 Removing and installing gearbox
    58
  • 5.1 Removing gearbox - vehicles with 77 kW -1.9 l TDI diesel engine
    58
  • 5.2 Transporting gearbox
    62
  • 5.3 Installing gearbox - vehicles with 77 kW -1.9 l TDI diesel engine
    63
  • 5.4 Torque settings
    63
  • 6 Changing oil and filter of direct shift gearbox and adjusting oil level
    64
  • 6.1 Changing oil and filter
    64
  • Gears, shafts
    68
  • 1 Repairing gears and shafts
    68
  • Final drive - differential
    69
  • 1 Repairing front final drive and differential
    69
Manufacturer's designation 6-speed direct shift gearbox 02E
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011)
Suitable car types 1T
Transmission designations 02E
Transmission types GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
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