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  • Examplepage for repair manual 6-speed manual gearbox 02Q
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  • Examplepage for repair manual 3 6-speed manual gearbox 02Q
  • Examplepage for repair manual 6-speed manual gearbox 02Q
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q

6-speed manual gearbox 02Q

For Touran

Original Volkswagen repair manual


18,36 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

10.215 KB

224 Sites

Detailed technical data

Immediately readable

This repair manual contains: Fault finding, power transmission, Repairing clutch mechanism, Removing and installing gearbox with stub shaft on right, Checking gear oil, Input shaft, Output shaft for 1st through 4th gears, Adjustment overview and Differential. Show more
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Repair manual Touran 6-speed manual gearbox 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation, capacities
    1
  • 2 Overview - power transmission
    4
  • 3 Calculating overall gear ratio “i”
    6
  • 4 General repair notes
    7
  • 4.1 Contact corrosion!
    7
  • 4.2 Repair instructions
    7
  • Clutch
    10
  • 1 Fault finding, power transmission
    10
  • 2 Repairing clutch mechanism
    11
  • 2.1 Overview - clutch actuation
    11
  • 2.3 Removing, installing and adjusting clutch pedal switch F36
    13
  • 2.4 Removing and installing mounting bracket (all vehicles)
    14
  • 2.5 Removing and installing master cylinder with mounting bracket removed (through 05.03)
    19
  • 2.7 Assembly overview - pedal cluster with clutch pedal sender G476 (from 06.03)
    23
  • 2.8 Removing and installing over-centre spring with mounting bracket installed
    24
  • 2.9 Removing and installing clutch pedal with mounting bracket installed
    26
  • 2.11 Removing and installing clutch position sender G476 (from 06.03)
    31
  • 2.12 Assembly overview - hydraulic system
    34
  • 2.13 Bleeding clutch system
    36
  • 2.14 Repairing clutch release mechanism
    37
  • 2.15 Removing pipe/hose line or plastic line and bleeder from and installing on slave cylinder
    39
  • 2.16 Removing and installing slave cylinder with release bearing
    39
  • 2.17 Removing and installing pipe/hose line or plastic line
    40
  • 2.18 Renewing input shaft seal
    42
  • 2.19 Repairing clutch
    44
  • 2.0 l - 103 kW turbo diesel engine
    44
  • 2.21 Removing and installing Sachs clutch
    46
  • 2.22 Repairing Sachs clutch
    48
  • 2.23 Removing and installing LuK clutch
    48
  • 2.24 Repairing LuK clutch
    51
  • Controls, housing
    52
  • 1 Fault finding, power transmission
    52
  • 2 Repairing selector mechanism
    53
  • 2.1 Installation position of selector mechanism
    53
  • 2.2 Removing and installing gear knob and cover
    56
  • 2.3 Removing and installing gaiter with gear knob
    56
  • 2.4 Repairing gear lever and selector housing (through 10.06)
    58
  • 2.5 Repairing gear lever and selector housing (from 11.06)
    60
  • 2.6 Assembly overview - removing and installing selector cables
    65
  • 2.7 Removing and installing selector mechanism
    69
  • 2.8 Adjusting selector mechanism
    72
  • 2.9 Functional check
    74
  • 4 Identifying gearbox for removal and installation
    77
  • 5 Removing and installing gearbox with stub shaft on right
    78
  • 5.1 Removing gearbox
    80
  • 5.2 Installing gearbox
    86
  • 6.1 Removing gearbox
    96
  • 6.2 Installing gearbox
    105
  • 7 Checking gear oil
    113
  • 8 Dismantling and assembling gearbox
    115
  • 8.1 Overview - gearbox
    115
  • 8.2 Assembly overview
    116
  • 8.5 Assembly order, gearbox “without” retaining ring A for input shaft sealing cover
    120
  • 8.6 Assembly order, gearbox “with” retaining ring A for input shaft sealing cover
    131
  • 9 Repairing gearbox housing
    141
  • 10 Repairing clutch housing
    151
  • 11 Repairing selector mechanism, gearbox side
    155
  • 11.1 Renewing oil seal for selector shaft
    156
  • 12 Repairing selector forks
    158
  • Gears, shafts
    161
  • 1 Input shaft
    161
  • 1.1 Dismantling and assembling input shaft
    161
  • 2 Output shaft for 1st through 4th gears
    168
  • 2.1 Dismantling and assembling output shaft for 1st through 4th gears
    168
  • 2.2 Adjusting output shaft for 1st through 4th gears
    181
  • 3 Output shaft for 5th, 6th and reverse gears
    186
  • 3.1 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    186
  • 3.2 Adjusting output shaft for 5th, 6th and reverse gears
    197
  • Final drive - differential
    202
  • 1 Renewing seals for flange shafts or stub shaft with gearbox installed
    202
  • 1.1 Renewing oil seal for left flange shaft
    202
  • 1.2 Distinguishing gearbox to renew seal for stub shaft or right flange shaft
    204
  • 1.3 Renewing stub shaft seal - through gearbox date 31 10 4
    205
  • 1.4 Renewing right flange shaft seal - from gearbox date 01 11 4
    206
  • 2 Adjustment overview
    209
  • 3 Differential
    210
  • 3.1 Dismantling and assembling differential
    210
  • 3.2 Adjusting differential
    217
Manufacturer's designation 6-speed manual gearbox 02Q
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011)
Suitable car types 1T
Transmission designations 02Q
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK
Category Reparaturanleitung

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