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6 cyl. Injection engine, Mechanics

For New Beetle RSI

Original Volkswagen repair manual


19,51 €7% VAT incl.

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Language: English

Digital PDF file

5.508 KB

240 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual New Beetle RSI 6 cyl. Injection engine, Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine technical data
    1
  • 1.1 Engine technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    8
  • 1.4 Notes on installing
    9
  • 1.5 Tightening torques
    11
  • 1.6 Aligning engine and gearbox mountings
    11
  • 1.7 Assembly mountings
    13
  • 1.8 Additional information and removal instructions for vehicles with air conditioner
    14
  • Crankshaft group
    15
  • 1 Dismantling and assembling engine
    15
  • 1.1 Dismantling and assembling engine
    15
  • 1.2 Characteristics of the New Beetle RSi
    15
  • 1.3 Dismantling and assembling engine
    17
  • 1.4 Removing and installing ribbed belt
    33
  • 2 Removing and installing sealing flanges and two-part flywheel
    35
  • 2.1 Removing and installing sealing flanges and two-part flywheel
    35
  • 2.2 Removing and installing drive plate
    39
  • 2.3 Renewing crankshaft oil seal -vibration damper end-
    41
  • 3 Removing and installing crankshaft
    44
  • 3.1 Removing and installing crankshaft
    44
  • 4 Dismantling and assembling piston and conrod
    48
  • 4.1 Dismantling and assembling piston and conrod
    48
  • 4.2 Characteristics of the New Beetle RSi
    48
  • 4.3 Dismantling and assembling pistons and conrods
    49
  • 4.4 Piston and cylinder dimensions
    55
  • Cylinder head, Valve gear
    56
  • 1 Removing and installing cylinder head
    56
  • 1.1 Removing and installing cylinder head
    56
  • 1.2 Characteristics of the New Beetle RSi
    56
  • 1.3 Removing and installing cylinder head for engine codes AQP and AUE
    57
  • 1.4 Removing and installing cylinder head
    66
  • 1.5 Checking valve timing
    73
  • 1.6 Adjusting valve timing
    75
  • 1.7 Removing and installing cylinder head cover
    81
  • 1.8 Checking compression pressures
    86
  • 2 Servicing valve gear
    88
  • 2.1 Servicing valve gear
    88
  • 2.2 Characteristics of the New Beetle RSi
    88
  • 2.3 Servicing valve gear for engine codes AQP and AUE
    90
  • 2.4 Removing and installing camshafts
    98
  • 2.5 Checking camshaft adjustment
    107
  • 2.6 Renewing valve stem seals
    110
  • 2.7 Checking valve guides
    114
  • 2.8 Reworking valve seats
    115
  • Lubrication
    118
  • 1 Removing and installing parts of the lubrication system
    118
  • 1.1 Removing and installing parts of the lubrication system
    118
  • 1.2 Characteristics of the New Beetle RSi
    118
  • 1.3 Dismantling and assembling oil filter housing
    125
  • 1.4 Checking oil pressure sender (G10)
    128
  • 1.5 Dismantling and assembling oil pump
    129
  • 1.6 Removing and installing oil sump
    132
  • 1.7 Checking oil pressure and oil pressure switch
    134
  • Cooling system
    138
  • 1 Removing and installing parts of cooling system
    138
  • 1.1 Removing and installing parts of cooling system
    138
  • 1.2 Characteristics of the New Beetle RSi
    138
  • 1.3 Parts of coolant system, body side
    139
  • 1.4 Parts of coolant system, engine side
    141
  • 1.5 Supplementary radiator
    147
  • 1.6 Removing and installing supplementary radiator
    148
  • 1.7 Coolant hose connection diagram
    150
  • 1.8 Checking continued coolant circulation pump
    151
  • 1.9 Checking radiator fan
    154
  • 1.10 Removing and installing coolant pump
    155
  • 1.11 Dismantling and assembling coolant thermostat housing
    158
  • 1.12 Draining and filling cooling system
    161
  • 1.13 Removing and installing radiator
    164
  • Fuel supply system
    166
  • 1 Removing and installing parts of fuel supply system
    166
  • 1.1 Removing and installing parts of fuel supply system
    166
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    167
  • 1.3 Removing and installing fuel tank with its attachments and fuel filter
    174
  • 1.4 Safety precautions when working on the fuel supply system
    179
  • 1.5 Rules for cleanliness
    179
  • 1.6 Removing and installing suction jet pump
    179
  • 1.7 Removing and installing fuel delivery unit
    182
  • 1.8 Removing and installing fuel gauge sender
    184
  • 1.9 Removing and installing fuel tank
    185
  • 1.10 Crash fuel shut-off
    187
  • 1.11 Checking fuel pump
    187
  • 2 Electronic power control (EPC)
    194
  • 2.1 Electronic power control (EPC)
    194
  • 2.2 Function of EPC system
    194
  • 2.3 Servicing parts of electronic power control (EPC)
    195
  • 2.4 Checking accelerator pedal position sender
    197
  • 3 Activated charcoal filter system
    201
  • 3.1 Activated charcoal filter system
    201
  • 3.2 Function
    201
  • 3.3 Servicing parts of the activated charcoal canister system
    202
  • 3.4 Checking activated charcoal filter system solenoid valve 1
    205
  • 3.5 Checking fuel tank breather
    206
  • Exhaust system
    212
  • 1 Removing and installing parts of exhaust system
    212
  • 1.1 Removing and installing parts of exhaust system
    212
  • 1.2 Silencer with mountings
    212
  • 1.3 Exhaust gas flap
    215
  • 1.4 Checking vacuum actuating element for exhaust flap
    218
  • 1.5 Removing and installing parts of exhaust system
    219
  • 1.6 Exhaust manifold, front exhaust pipe with double catalyst and attachments
    220
  • 1.7 Silencer with mountings
    225
  • 2 Secondary air system
    228
  • 2.1 Secondary air system
    228
  • 2.2 Function
    228
  • 2.3 Removing and installing parts of the secondary air system
    229
  • 2.4 Checking combi-valve
    233
Manufacturer's designation 6 cyl. Injection engine, Mechanics
Manufacturer Volkswagen
Suitable for New Beetle RSI (2001)
Suitable car types 9G
Engine code AXJ
Category Reparaturanleitung

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