Name: 6-speed manual gearbox 0A6
Brand: Volkswagen
SKU: CDGfaf01b1abf81
Price: 34.11 EUR
Availability: InStock

Content
Details
Reviews

Repair manual Tiguan / Sharan 6-speed manual gearbox 0A6 PDF download has the following content:

Chapter overview

Technical data
1
1 Safety precautions for vehicles with a start-stop system
1
2 Identification
2
2.1 Identification of manual gearbox
2
3 Code letters, allocation, ratios, capacities
3
3.2 Identification code, assembly allocation, ratios, capacities, Sharan all-wheel drive
4
3.5 Calculating overall gear ratio “i”
11
4 Overview - power transmission
12
4.1 Overview - power transmission, front-wheel drive
12
4.2 Overview - all-wheel drive power train
14
5 All-wheel drive - notes on performance test
16
6 General repair instructions
17
7 Electrical components
21
7.1 Overview of fitting locations - electrical components
21
Clutch
23
1 Clutch operation
23
1.1 Overview - clutch actuation
23
1.2 Assembly overview - pedal cluster
25
1.3 Assembly overview - clutch hydraulics
27
1.4 Assembly overview - clutch release mechanism
31
1.5 Removing and installing clutch pedal
32
1.6 Removing and installing over-centre spring
37
1.7 Removing and installing mounting bracket
42
1.8 Removing and installing clutch master cylinder
49
1.9 Removing and installing clutch slave cylinder together with release bearing
51
1.10 Removing and installing line for clutch mechanism
53
1.11 Removing and installing bleeder
55
1.12 Bleeding clutch mechanism
56
1.13 Removing and installing clutch position sender G476
58
2 Clutch
65
2.1 Assembly overview - “Sachs” clutch
65
2.2 Removing and installing “Sachs” clutch
66
2.3 Assembly overview - “LuK” clutch
69
2.4 Removing and installing “LuK” clutch
71
Controls, housing
75
1 Selector mechanism
75
1.1 Installation position - selector mechanism
75
1.2 Overview - selector mechanism
77
1.3 Assembly overview - gear knob and cover
78
1.4 Assembly overview - Gear lever and selector housing
80
1.5 Assembly overview - Selector cables
82
1.6 Removing and installing gear knob
86
1.7 Removing and installing selector mechanism
88
1.8 Dismantling and assembling selector mechanism
93
1.9 Adjusting selector mechanism
97
1.10 Checking selector mechanism
99
2 Distinguishing between different types of turbo diesel engines, Sharan
101
3.1 Removing gearbox
106
3.2 Install gearbox
114
3.3 Specified torques
121
4.1 Removing gearbox
125
4.2 Install gearbox
136
4.3 Specified torques for gearbox
145
5.1 Removing gearbox
149
5.2 Install gearbox
158
5.3 Specified torques
165
6.1 Removing gearbox
168
6.2 Install gearbox
179
6.3 Specified torques for gearbox
187
7 Removing and installing gearbox - Tiguan front-wheel drive
188
7.1 Removing gearbox
190
7.2 Install gearbox
198
7.3 Specified torques
205
8 Removing and installing gearbox - Tiguan all-wheel drive
206
8.1 Removing gearbox, Tiguan all-wheel drive with 1.4 l petrol engine
206
8.2 Installing gearbox, Tiguan all-wheel drive with 1.4 l petrol engine
213
8.3 Removing gearbox, Tiguan all-wheel drive with 2.0 l petrol engine
220
8.4 Installing gearbox, Tiguan all-wheel drive with 2.0 l petrol engine
230
8.5 Tiguan four-wheel drive with turbo diesel engine - removing gearbox
238
8.6 Tiguan four-wheel drive with turbo diesel engine - installing gearbox
248
9 Assembly mountings
258
9.1 Assembly overview - assembly mountings
258
10 Transporting gearbox
259
11 Gear oil
260
11.1 Check oil level in manual gearbox and top up
260
12 Removing and installing bevel box
261
12.1 Distinguishing between different types of bevel boxes
261
12.2 Removing bevel box, Tiguan with 1.4 l petrol engine
262
12.3 Installing bevel box, Tiguan with 1.4 l petrol engine
266
12.4 Removing bevel box, Tiguan with 2.0 l petrol engine
269
12.5 Installing bevel box, Tiguan with 2.0 l petrol engine
274
12.6 Removing bevel box - vehicles with turbo diesel engine, up to 05.10
277
12.7 Installing bevel box - vehicles with turbo diesel engine, up to 05.10
282
12.10 Removing bevel box, vehicles with turbo diesel engine, up to 05.15
295
12.11 Installing bevel box, vehicles with turbo diesel engine, from 05.15
301
13 Gear oil
306
13.1 Checking gear oil level
306
13.2 Draining and filling gear oil
309
14 Dismantling and assembling gearbox
318
14.1 Overview - gearbox, front-wheel drive
318
14.2 Overview - gearbox, four-wheel drive
319
14.3 Overview - dismantling and assembling gearbox
320
14.4 Assembly overview - removing and installing gear housing and selector unit
321
14.6 Securing gearbox to assembly stand
325
14.7 Dismantling and assembling procedure
326
15 Gearbox housing
341
15.1 Assembly overview - gearbox housing
341
15.2 Repairing gearbox housing
343
16 Clutch housing
347
16.1 Assembly overview - clutch housing
347
16.2 Repairing clutch housing
349
17 Selector unit
351
17.1 Assembly overview - selector unit
351
17.2 Renewing locking elbow
352
17.3 Renewing oil seal for selector shaft
353
18 Selector forks
355
18.1 Assembly overview - selector forks
355
Gears, shafts
356
1 Input shaft
356
1.1 Assembly overview - input shaft
356
1.2 Dismantling and assembling input shaft
358
1.3 Renewing input shaft seal
364
2 Output shaft
367
2.1 Assembly overview - output shaft for 1st and 2nd gear
367
2.2 Dismantling and assembling output shaft for 1st and 2nd gear
370
2.3 Difference - output shaft for 3rd and 4th gears
380
27 05 2
384
2.8 Assembly overview - output shaft for reverse gear
404
2.9 Dismantling and assembling reverse gear output shaft
407
Final drive - front differential
417
1 Oil seals
417
1.2 Front-wheel drive - renewing right stub shaft oil seal with gearbox installed
421
1.3 four-wheel drive - renewing right stub shaft oil seal with bevel box installed
424
1.4 four-wheel drive - renewing seal between gearbox and bevel box with gearbox installed
426
1.7 Renewing seal between gearbox and bevel box with bevel box removed
431
1.8 Renewing stub shaft oil seals with bevel box removed
433
1.9 Renewing output flange seal for bevel box 0A6 (bevel box removed)
436
1.10 Renewing bevel box output flange seal, 0CP, bevel box removed
441
1.11 Renewing needle bearing (polygon bearing) on stub shaft of bevel box
446
2 Differential
452
2.1 Assembly overview - differential
452
2.2 Dismantling and assembling differential
454
2.3 Adjusting differential
458

Manufacturer's designation	6-speed manual gearbox 0A6
Manufacturer	Volkswagen
Suitable for	Tiguan (2008) / Sharan (2011) / Sharan (2016 > )
Suitable car types	5N, 7N2
Transmission designations	0A6
Transmission types	KHL, KKJ, KLX, KQQ, KUG, KVB, KVC, KVD, KVE, KVF, KHK, KVG, KWL, LJS, LJT, LJU, LJV, LJW, LMU, LMV, LMW, LMX, LMY, LJY, MCH, MCJ, MJU, MXB, LNA, MCK
Category	Reparaturanleitung

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