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6-speed manual gearbox 0A6

For Tiguan / Sharan

Original Volkswagen repair manual


34,11 €7% VAT incl.

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Language: English

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15.071 KB

469 Sites

Detailed technical data

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This repair manual contains: Clutch operation, Selector mechanism, Distinguishing between different types of turbo diesel engines, Sharan, Removing and installing gearbox - Tiguan front-wheel drive, Transporting gearbox, Gear oil, Output shaft, 05 2 and Differential. Show more
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Repair manual Tiguan / Sharan 6-speed manual gearbox 0A6 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety precautions for vehicles with a start-stop system
    1
  • 2 Identification
    2
  • 2.1 Identification of manual gearbox
    2
  • 3 Code letters, allocation, ratios, capacities
    3
  • 3.2 Identification code, assembly allocation, ratios, capacities, Sharan all-wheel drive
    4
  • 3.5 Calculating overall gear ratio “i”
    11
  • 4 Overview - power transmission
    12
  • 4.1 Overview - power transmission, front-wheel drive
    12
  • 4.2 Overview - all-wheel drive power train
    14
  • 5 All-wheel drive - notes on performance test
    16
  • 6 General repair instructions
    17
  • 7 Electrical components
    21
  • 7.1 Overview of fitting locations - electrical components
    21
  • Clutch
    23
  • 1 Clutch operation
    23
  • 1.1 Overview - clutch actuation
    23
  • 1.2 Assembly overview - pedal cluster
    25
  • 1.3 Assembly overview - clutch hydraulics
    27
  • 1.4 Assembly overview - clutch release mechanism
    31
  • 1.5 Removing and installing clutch pedal
    32
  • 1.6 Removing and installing over-centre spring
    37
  • 1.7 Removing and installing mounting bracket
    42
  • 1.8 Removing and installing clutch master cylinder
    49
  • 1.9 Removing and installing clutch slave cylinder together with release bearing
    51
  • 1.10 Removing and installing line for clutch mechanism
    53
  • 1.11 Removing and installing bleeder
    55
  • 1.12 Bleeding clutch mechanism
    56
  • 1.13 Removing and installing clutch position sender G476
    58
  • 2 Clutch
    65
  • 2.1 Assembly overview - “Sachs” clutch
    65
  • 2.2 Removing and installing “Sachs” clutch
    66
  • 2.3 Assembly overview - “LuK” clutch
    69
  • 2.4 Removing and installing “LuK” clutch
    71
  • Controls, housing
    75
  • 1 Selector mechanism
    75
  • 1.1 Installation position - selector mechanism
    75
  • 1.2 Overview - selector mechanism
    77
  • 1.3 Assembly overview - gear knob and cover
    78
  • 1.4 Assembly overview - Gear lever and selector housing
    80
  • 1.5 Assembly overview - Selector cables
    82
  • 1.6 Removing and installing gear knob
    86
  • 1.7 Removing and installing selector mechanism
    88
  • 1.8 Dismantling and assembling selector mechanism
    93
  • 1.9 Adjusting selector mechanism
    97
  • 1.10 Checking selector mechanism
    99
  • 2 Distinguishing between different types of turbo diesel engines, Sharan
    101
  • 3.1 Removing gearbox
    106
  • 3.2 Install gearbox
    114
  • 3.3 Specified torques
    121
  • 4.1 Removing gearbox
    125
  • 4.2 Install gearbox
    136
  • 4.3 Specified torques for gearbox
    145
  • 5.1 Removing gearbox
    149
  • 5.2 Install gearbox
    158
  • 5.3 Specified torques
    165
  • 6.1 Removing gearbox
    168
  • 6.2 Install gearbox
    179
  • 6.3 Specified torques for gearbox
    187
  • 7 Removing and installing gearbox - Tiguan front-wheel drive
    188
  • 7.1 Removing gearbox
    190
  • 7.2 Install gearbox
    198
  • 7.3 Specified torques
    205
  • 8 Removing and installing gearbox - Tiguan all-wheel drive
    206
  • 8.1 Removing gearbox, Tiguan all-wheel drive with 1.4 l petrol engine
    206
  • 8.2 Installing gearbox, Tiguan all-wheel drive with 1.4 l petrol engine
    213
  • 8.3 Removing gearbox, Tiguan all-wheel drive with 2.0 l petrol engine
    220
  • 8.4 Installing gearbox, Tiguan all-wheel drive with 2.0 l petrol engine
    230
  • 8.5 Tiguan four-wheel drive with turbo diesel engine - removing gearbox
    238
  • 8.6 Tiguan four-wheel drive with turbo diesel engine - installing gearbox
    248
  • 9 Assembly mountings
    258
  • 9.1 Assembly overview - assembly mountings
    258
  • 10 Transporting gearbox
    259
  • 11 Gear oil
    260
  • 11.1 Check oil level in manual gearbox and top up
    260
  • 12 Removing and installing bevel box
    261
  • 12.1 Distinguishing between different types of bevel boxes
    261
  • 12.2 Removing bevel box, Tiguan with 1.4 l petrol engine
    262
  • 12.3 Installing bevel box, Tiguan with 1.4 l petrol engine
    266
  • 12.4 Removing bevel box, Tiguan with 2.0 l petrol engine
    269
  • 12.5 Installing bevel box, Tiguan with 2.0 l petrol engine
    274
  • 12.6 Removing bevel box - vehicles with turbo diesel engine, up to 05.10
    277
  • 12.7 Installing bevel box - vehicles with turbo diesel engine, up to 05.10
    282
  • 12.10 Removing bevel box, vehicles with turbo diesel engine, up to 05.15
    295
  • 12.11 Installing bevel box, vehicles with turbo diesel engine, from 05.15
    301
  • 13 Gear oil
    306
  • 13.1 Checking gear oil level
    306
  • 13.2 Draining and filling gear oil
    309
  • 14 Dismantling and assembling gearbox
    318
  • 14.1 Overview - gearbox, front-wheel drive
    318
  • 14.2 Overview - gearbox, four-wheel drive
    319
  • 14.3 Overview - dismantling and assembling gearbox
    320
  • 14.4 Assembly overview - removing and installing gear housing and selector unit
    321
  • 14.6 Securing gearbox to assembly stand
    325
  • 14.7 Dismantling and assembling procedure
    326
  • 15 Gearbox housing
    341
  • 15.1 Assembly overview - gearbox housing
    341
  • 15.2 Repairing gearbox housing
    343
  • 16 Clutch housing
    347
  • 16.1 Assembly overview - clutch housing
    347
  • 16.2 Repairing clutch housing
    349
  • 17 Selector unit
    351
  • 17.1 Assembly overview - selector unit
    351
  • 17.2 Renewing locking elbow
    352
  • 17.3 Renewing oil seal for selector shaft
    353
  • 18 Selector forks
    355
  • 18.1 Assembly overview - selector forks
    355
  • Gears, shafts
    356
  • 1 Input shaft
    356
  • 1.1 Assembly overview - input shaft
    356
  • 1.2 Dismantling and assembling input shaft
    358
  • 1.3 Renewing input shaft seal
    364
  • 2 Output shaft
    367
  • 2.1 Assembly overview - output shaft for 1st and 2nd gear
    367
  • 2.2 Dismantling and assembling output shaft for 1st and 2nd gear
    370
  • 2.3 Difference - output shaft for 3rd and 4th gears
    380
  • 27 05 2
    384
  • 2.8 Assembly overview - output shaft for reverse gear
    404
  • 2.9 Dismantling and assembling reverse gear output shaft
    407
  • Final drive - front differential
    417
  • 1 Oil seals
    417
  • 1.2 Front-wheel drive - renewing right stub shaft oil seal with gearbox installed
    421
  • 1.3 four-wheel drive - renewing right stub shaft oil seal with bevel box installed
    424
  • 1.4 four-wheel drive - renewing seal between gearbox and bevel box with gearbox installed
    426
  • 1.7 Renewing seal between gearbox and bevel box with bevel box removed
    431
  • 1.8 Renewing stub shaft oil seals with bevel box removed
    433
  • 1.9 Renewing output flange seal for bevel box 0A6 (bevel box removed)
    436
  • 1.10 Renewing bevel box output flange seal, 0CP, bevel box removed
    441
  • 1.11 Renewing needle bearing (polygon bearing) on stub shaft of bevel box
    446
  • 2 Differential
    452
  • 2.1 Assembly overview - differential
    452
  • 2.2 Dismantling and assembling differential
    454
  • 2.3 Adjusting differential
    458
Manufacturer's designation 6-speed manual gearbox 0A6
Manufacturer Volkswagen
Suitable for Tiguan (2008) / Sharan (2011) / Sharan (2016 > )
Suitable car types 5N, 7N2
Transmission designations 0A6
Transmission types KHL, KKJ, KLX, KQQ, KUG, KVB, KVC, KVD, KVE, KVF, KHK, KVG, KWL, LJS, LJT, LJU, LJV, LJW, LMU, LMV, LMW, LMX, LMY, LJY, MCH, MCJ, MJU, MXB, LNA, MCK
Category Reparaturanleitung

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