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  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Tiguan

Original Volkswagen repair manual


27,97 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

13.203 KB

365 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Noise insulation, Underbody cladding, Bulkhead, Cross piece, Bonnet (hood), Tank flap unit, Door components, Central locking, Front bumper cover - difference between road version and off-road version, Rear bumper cover, Flush bonded windows, Exterior mirror, Mouldings and trims and Special add-on parts. Show more
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Repair manual Tiguan General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Tools
    1
  • 1.2 Assembly overview - lock carrier
    2
  • 1.3 Service position
    3
  • 1.4 Removing and installing lock carrier with attachments
    4
  • 1.5 Assembly overview - retaining bracket for bumper bracket
    6
  • 2 Wings
    8
  • 2.1 Tools
    8
  • 2.2 Assembly overview - front wing
    8
  • 2.3 Removing and installing wing
    9
  • 2.4 Removing and installing wing bracket
    11
  • 2.5 Wing end plate
    12
  • 3 Noise insulation
    13
  • 3.1 Tools
    13
  • 3.2 Assembly overview - noise insulation (long version)
    13
  • 3.3 Assembly overview - noise insulation (short version)
    15
  • 4 Skid plate
    16
  • 5 Underbody cladding
    17
  • 5.1 Tools
    17
  • 5.2 Assembly overview - underbody cladding
    17
  • 6 Bulkhead
    19
  • 6.1 Tools
    19
  • 6.2 Materials
    20
  • 6.3 Assembly overview - bulkhead
    20
  • 7 Cross piece
    21
  • Bonnet, rear lid
    22
  • 1 Bonnet (hood)
    22
  • 1.1 Tools
    22
  • 1.2 Assembly overview - bonnet
    22
  • 1.3 Removing and installing bonnet
    24
  • 1.4 Removing and installing bonnet hinge
    25
  • 1.5 Removing and installing insulation
    26
  • 1.6 Assembly overview - locking and release components for bonnet
    27
  • 1.7 Removing and installing arrester
    27
  • 1.8 Removing and installing bonnet lock
    28
  • 1.9 Detaching Bowden cable
    31
  • 1.10 Adjusting bonnet
    32
  • 1.11 Assembly overview - release lever
    34
  • 1.12 Removing and installing release lever
    35
  • 2 Rear lid
    36
  • 2.1 Tools
    36
  • 2.2 Assembly overview - rear lid
    36
  • 2.3 Removing and installing rear lid
    37
  • 2.4 Removing and installing rear lid hinge
    39
  • 2.5 Assembly overview - rear lid locking and unlocking parts
    41
  • 2.6 Removing and installing lid lock
    42
  • 2.7 Removing and installing striker pin
    44
  • 2.8 Removing and installing handle trim with release button
    44
  • 2.9 Adjusting rear lid
    47
  • 2.10 Assembly overview - gas strut
    50
  • 2.11 Removing and installing gas strut
    51
  • 2.12 Releasing gas from gas strut
    51
  • 2.13 Rear lid seal
    51
  • 2.14 Removing and installing rear lid seal
    52
  • 3 Tank flap unit
    54
  • 3.1 Assembly overview - tank flap unit and actuator
    54
  • 3.2 Removing and installing tank flap unit
    55
  • 3.3 Removing and installing actuator
    57
  • Front doors, door components, central locking
    58
  • 1 Rear door
    58
  • 1.1 Tools
    58
  • 1.2 Assembly overview - front door
    59
  • 1.3 Assembly overview - door hinges
    60
  • 1.4 Greasing new door hinges
    62
  • 1.5 Removing and installing door
    62
  • 1.6 Adjusting door
    67
  • 2 Door components
    69
  • 2.1 Tools
    69
  • 2.2 Assembly overview - assembly carrier
    70
  • 2.3 Removing and installing subframe
    70
  • 2.4 Assembly overview - door bag tether
    76
  • 2.5 Assembly overview - door handle and door lock
    77
  • 2.6 Removing and installing lock cylinder cover cap
    78
  • 2.7 Removing and installing lock cylinder
    78
  • 2.8 Removing and installing cover cap (without lock cylinder)
    79
  • 2.9 Removing and installing door handle
    80
  • 2.10 Removing and installing door lock
    81
  • 2.11 Removing and installing door handle bracket
    86
  • 2.12 Removing and installing retaining bracket
    89
  • 2.13 Inner door seal
    90
  • 2.14 Removing and installing inner door seal
    91
  • 2.15 Removing and installing outer door seal
    92
  • 2.16 Assembly overview - insulation
    96
  • 3 Central locking
    97
  • 3.1 Fitting location overview - central locking components
    97
  • 3.2 Key with remote control
    99
  • Rear doors, door components
    105
  • 1 Rear door
    105
  • 1.1 Tools
    105
  • 1.2 Assembly overview - rear door
    106
  • 1.3 Assembly overview - door hinges
    107
  • 1.4 Greasing new door hinges
    109
  • 1.5 Removing and installing door
    109
  • 1.6 Adjusting door
    113
  • 2 Door components
    115
  • 2.1 Tools
    115
  • 2.2 Assembly overview - assembly carrier
    116
  • 2.3 Removing and installing subframe
    116
  • 2.4 Assembly overview - door handle and door lock
    122
  • 2.5 Removing and installing cap
    122
  • 2.6 Removing and installing door handle
    124
  • 2.7 Removing and installing door lock
    125
  • 2.8 Removing and installing door handle bracket
    129
  • 2.9 Removing and installing retaining bracket
    132
  • 2.10 Door inner seals
    133
  • 2.11 Removing and installing inner door seal
    134
  • 2.12 Removing and installing outer door seal
    135
  • 2.13 Assembly overview - insulation
    139
  • Sunroof
    140
  • 1 Panoramic sliding sunroof
    140
  • 1.1 Tools
    140
  • 1.2 Function
    140
  • 1.3 Basic setting, panoramic sliding sunroof
    141
  • 1.4 Assembly overview - panoramic sliding roof
    141
  • 1.5 Removing and installing front glass panel
    143
  • 1.6 Removing and installing rear glass panel
    145
  • 1.7 Adjusting height of front and rear glass panel
    146
  • 1.8 Renewing seals for rear glass panel
    147
  • 1.9 Renewing outer seal
    149
  • 1.10 Renewing inner seal
    150
  • 1.11 Removing and installing wind deflector
    151
  • 1.12 Removing and installing wind deflector bracket
    154
  • 1.13 Removing and installing preselector for glass panel and sunroof sun blind
    155
  • 1.14 Removing and installing sliding sunroof motor
    155
  • 1.15 Removing and installing sun blind motor
    158
  • 1.16 Removing and installing sun blind
    158
  • 1.17 Assembly overview - assembly frame
    165
  • 1.18 Installing and removing motor plate and sun blind cable
    166
  • 1.19 Removing and installing assembly frame
    169
  • 1.20 Removing and installing rear part
    171
  • 1.21 Removing and installing front motor plate
    174
  • 1.22 Removing and installing tilting mechanism and front glass panel cable
    176
  • 1.23 Maintenance and care
    179
  • 1.24 Operating without current
    180
  • 1.25 Cleaning water drainage hoses
    182
  • Bumpers
    185
  • 1 Front bumper cover - difference between road version and off-road version
    185
  • 1.1 General information
    185
  • 2 Front bumper cover for road version up to 06.2011
    186
  • 2.1 Tools
    186
  • 2.2 Repairing front bumper cover
    186
  • 2.3 Installing brackets for parking aid system
    186
  • 2.4 Assembly overview - front bumper cover
    191
  • 2.5 Removing and installing front bumper cover
    191
  • 2.6 Front bumper cover add-on parts
    193
  • 2.7 Front bumper cover substructure parts
    195
  • 2.8 Assembly overview - front bumper carrier
    196
  • 3 Front bumper cover for road version as of 07.2011
    197
  • 3.1 Repairing front bumper cover
    197
  • 3.2 Installing brackets for parking aid system
    197
  • 3.3 Assembly overview - front bumper cover
    201
  • 3.4 Removing and installing front bumper cover
    202
  • 3.5 Front bumper cover add-on parts
    203
  • 3.6 Front bumper cover substructure parts
    205
  • 3.7 Assembly overview - front bumper carrier
    206
  • 4.1 Tools
    207
  • 4.2 Repairing front bumper cover
    207
  • 4.3 Installing brackets for parking aid system
    207
  • 4.4 Assembly overview - front bumper cover
    212
  • 4.5 Removing and installing front bumper cover
    212
  • 4.6 Front bumper cover add-on parts
    214
  • 4.7 Front bumper cover substructure parts
    216
  • 4.8 Assembly overview - front bumper carrier
    217
  • 5.1 Tools
    218
  • 5.2 Repairing front bumper cover
    218
  • 5.3 Installing brackets for parking aid system
    218
  • 5.4 Assembly overview - front bumper cover
    223
  • 5.5 Removing and installing front bumper cover
    223
  • 5.6 Front bumper cover add-on parts
    225
  • 5.7 Front bumper cover substructure parts
    227
  • 5.8 Assembly overview - front bumper carrier
    228
  • 6 Rear bumper cover
    229
  • 6.1 Tools
    229
  • 6.2 Repairing rear bumper cover
    229
  • 6.3 Assembly overview - rear bumper cover
    229
  • 6.4 Removing and installing rear bumper cover
    230
  • 6.5 Removing and installing bumper cover with towing bracket
    232
  • 6.6 Rear bumper cover add-on parts
    233
  • 6.7 Rear bumper cover substructure parts
    236
  • 6.8 Rear bumper carrier
    237
  • 7 Towing brackets
    239
  • 7.1 Assembly overview - towing bracket
    239
  • 7.2 Removing and installing towing bracket
    240
  • 7.3 Assembly overview - towing bracket (USA)
    245
  • 7.4 Removing and installing towing bracket (USA)
    246
  • Glazing
    248
  • 1 Flush bonded windows
    248
  • 1.1 Tools
    248
  • 1.2 Materials
    249
  • 1.3 Repairing windscreen
    250
  • 1.4 Assembly overview - windscreen
    250
  • 1.5 Removing windscreen
    251
  • 1.6 Installing windscreen
    252
  • 1.7 Assembly overview - rear window
    253
  • 1.8 Removing undamaged rear window
    254
  • 1.9 Removing broken rear window
    255
  • 1.10 Installing rear window
    255
  • 1.11 Assembly overview - side window
    255
  • 1.12 Removing undamaged side window
    256
  • 1.13 Removing broken side window
    258
  • 1.14 Installing side window
    258
  • 1.15 Preparing old undamaged window for glazing
    258
  • 1.16 Preparing new window without precoating for glazing
    258
  • 1.17 Preparing body flange for glazing
    259
  • 1.18 Fitting instructions
    260
  • 1.19 Minimum curing period
    263
  • 1.20 Touching up paint damage
    264
  • 1.21 Cleaning in the event of dirt caused by adhesive sealing material
    264
  • 2 Front door window
    265
  • 2.1 Tools
    265
  • 2.2 Assembly overview
    266
  • 2.3 Removing and installing door window
    267
  • 2.4 Removing and installing window regulator motor
    271
  • 2.5 Installing
    272
  • 2.6 Removing and installing window channel
    273
  • 2.7 Removing and installing window channel trim strip
    276
  • 3 Rear door window
    278
  • 3.1 Tools
    278
  • 3.2 Assembly overview
    279
  • 3.3 Removing and installing door window
    280
  • 3.4 Removing and installing window regulator motor
    285
  • 3.5 Removing and installing window channel
    285
  • 3.6 Removing and installing window channel trim strip
    287
  • 3.7 Removing and installing fixed door window
    288
  • Exterior equipment
    290
  • 1 Wheel housing liner
    290
  • 1.1 Tools
    290
  • 1.2 Assembly overview - front wheel housing liner
    290
  • 1.3 Removing and installing front wheel housing liner
    291
  • 1.4 Assembly overview - rear wheel housing liner
    293
  • 1.5 Removing and installing rear wheel housing liner
    293
  • 1.6 Removing and installing side member cover
    296
  • 2 Exterior mirror
    298
  • 2.1 Tools
    298
  • 2.2 Assembly overview - exterior mirror
    298
  • 2.3 Removing and installing mirror glass
    299
  • 2.4 Removing and installing housing frame
    300
  • 2.5 Removing and installing mirror housing
    301
  • 2.6 Removing and installing exterior mirror
    301
  • 3 Radiator grille
    304
  • 3.1 Tools
    304
  • 3.2 Removing and installing radiator grille ► 06.2011
    304
  • 3.3 Removing and installing radiator grille 07.2011 ►
    307
  • 4 Roof railing
    309
  • 4.1 Tools
    309
  • 4.2 Assembly overview - roof railing
    309
  • 4.3 Removing and installing roof railing
    310
  • 4.4 Removing and installing roof railing retaining bracket
    312
  • 5 Mouldings and trims
    315
  • 5.1 Tools
    315
  • 5.2 Plenum chamber cover
    316
  • 5.3 Water deflector
    319
  • 5.4 Protective side strips
    322
  • 5.5 Front and rear door covers
    325
  • 5.6 Removing and installing wheel arch trims
    328
  • 6 Special add-on parts
    333
  • 6.1 Safety requirements
    333
  • 6.2 Tools
    333
  • 6.3 Materials
    334
  • 6.4 Component overview - special add-on parts
    335
  • 6.5 Wheel arch trims
    336
  • 6.6 Removing and installing front wheel arch trim
    338
  • 6.7 Rear wheel arch trim
    342
  • 6.8 Front and rear door covers
    345
  • 6.9 Roof spoiler
    349
  • 6.10 Fitting instructions
    352
  • 6.11 Preparing add-on parts for bonding
    352
  • 6.12 Preparing new add-on part for bonding
    353
  • 6.13 Preparing body component for bonding
    353
  • 6.14 Fitting instructions
    354
  • 6.15 Minimum curing period
    354
  • 6.16 Touching up paint damage
    354
  • 6.17 Cleaning in the event of dirt caused by adhesive sealing material
    354
  • 6.18 Cleaning guidelines
    355
  • 7 Lettering
    356
  • 7.1 Installation instructions for lettering and emblems
    356
  • 7.2 Rear lettering - dimensions
    356
  • 7.3 Lettering on side - dimensions
    357
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Tiguan (2008)
Suitable car types 5N
Category Reparaturanleitung

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