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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Tiguan

Original Volkswagen repair manual


30,85 €7% VAT incl.

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Language: English

Digital PDF file

13.623 KB

412 Sites

Detailed technical data

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This repair manual contains: Appraisal of accident vehicles, Servicing front suspension, Assembly overview - wheel bearings, Repairing drive shaft - overview of drive shafts, Assembly overview: drive shaft with VL107 constant velocity joint (bolt-on), Allocation of track rods to trailing arms (front- and four-wheel drive), Components of adaptive chassis control DCC and fitting locations, Vehicle alignment check, Front camera for driver assist systems R242, General repair instructions and Electromechanical steering rack. Show more
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Repair manual Tiguan Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Appraisal of accident vehicles
    4
  • 2 Servicing front suspension
    5
  • 2.1 Overview - front axle
    5
  • 2.2 Raising wheel suspension to unladen position
    6
  • 3 Subframe, anti-roll bar, suspension links
    8
  • 3.1 Assembly overview: subframe, anti-roll bar, suspension links
    8
  • 3.2 Repairing thread in longitudinal member
    11
  • 3.3 Fixing position of subframe
    11
  • 3.4 Lowering subframe
    13
  • 3.5 Removing and installing subframe without steering rack
    17
  • 3.6 Removing and installing subframe with steering rack
    21
  • 3.7 Repairing subframe
    26
  • 3.8 Checking swivel joint
    38
  • 3.9 Removing and installing swivel joint
    38
  • 3.10 Removing and installing suspension link with mounting bracket
    42
  • 3.12 Renewing bonded rubber bush for suspension link
    50
  • 3.13 Renewing mounting bracket with suspension link bush
    52
  • 3.14 Removing and installing anti-roll bar
    54
  • 4 Assembly overview - wheel bearings
    60
  • 4.1 Removing and installing wheel bearing unit
    62
  • 4.2 Removing and installing wheel bearing housing
    64
  • 5 Assembly overview: suspension strut
    69
  • 5.1 Removing and installing suspension strut
    70
  • 5.2 Repairing suspension strut
    76
  • 6 Removing and installing drive shafts
    79
  • 6.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
    79
  • 6.3 Removing and installing drive shaft with constant velocity joint
    82
  • 6.5 Removing and installing right drive shaft with (push-on) constant velocity slip joint
    90
  • 6.7 Removing and installing drive shafts with triple roller joint AAR3300i (pushed into gearbox)
    102
  • 7 Repairing drive shaft - overview of drive shafts
    107
  • 7.1 Heat shields for drive shafts
    108
  • 8 Assembly overview: drive shaft with VL107 constant velocity joint (bolt-on)
    109
  • 8.1 Dismantling and assembling drive shaft with VL107 constant velocity joint
    111
  • 8.2 Checking outer constant velocity joint
    115
  • 8.3 Checking inner constant velocity joint
    116
  • 9 Assembly overview: drive shaft with VL107 constant velocity slip joint
    118
  • 9.2 Checking outer constant velocity joint
    124
  • 10 Assembly overview: drive shaft with triple roller joint AAR3300i
    126
  • 10.1 Dismantling and assembling drive shaft with triple roller joint AAR3300i
    128
  • Rear suspension
    140
  • 1 Appraisal of accident vehicles
    140
  • 2 Repairing rear suspension (front-wheel drive)
    141
  • 2.1 Overview - rear axle
    141
  • 2.2 Rear axle in unladen position
    143
  • 3 Assembly overview: subframe up to model year 2010 (front-wheel drive)
    145
  • 3.1 Removing and installing rear axle
    145
  • 3.2 Repairing subframe
    149
  • 4 Assembly overview: transverse link, track rod up to model year 2010 (front-wheel drive)
    154
  • 4.1 Assembly overview: rear left vehicle level sender G76 , front-wheel drive
    157
  • 4.2 Removing and installing rear left vehicle level sender G76
    157
  • 4.3 Removing and installing upper transverse link
    158
  • 4.4 Removing and installing lower transverse link
    160
  • 4.5 Removing and installing track rod
    162
  • 5 Allocation of track rods to trailing arms (front- and four-wheel drive)
    165
  • 6.1 Assembly overview: rear left vehicle level sender G76 (front-wheel drive)
    169
  • 6.2 Removing and installing rear left vehicle level sender G76
    169
  • 6.3 Removing and installing rear axle
    170
  • 6.4 Removing and installing upper transverse link
    173
  • 6.5 Removing and installing lower transverse link
    175
  • 6.6 Removing and installing track rod
    177
  • 7 Assembly overview: wheel bearing housing, trailing arm (front-wheel drive)
    180
  • 7.1 Removing and installing wheel bearing housing
    181
  • 7.2 Renewing bonded rubber bush for wheel bearing housing
    185
  • 7.3 Removing and installing wheel bearing/wheel hub unit
    187
  • 7.4 Removing and installing trailing arm with mounting bracket
    190
  • 7.5 Repairing trailing arm
    194
  • 8 Assembly overview: shock absorber, coil spring (front-wheel drive)
    197
  • 8.1 Removing and installing coil spring
    197
  • 8.2 Removing and installing shock absorbers
    199
  • 8.3 Repairing shock absorber
    201
  • 9 Assembly overview: anti-roll bar (front-wheel drive)
    203
  • 9.1 Removing and installing anti-roll bar
    203
  • 10 Repairing rear suspension (four-wheel drive)
    206
  • 10.1 Overview - rear axle
    206
  • 10.2 Rear axle in unladen position
    208
  • 11 Assembly overview: subframe, final drive (four-wheel drive)
    210
  • 11.1 Removing and installing rear axle
    210
  • 11.2 Repairing subframe, up to Week 21/2012
    215
  • 11.3 Repairing subframe, as of Week 22/2012
    223
  • 12 Assembly overview: transverse link, track rod (four-wheel drive)
    237
  • 12.1 Overview - rear left vehicle level sender G76
    240
  • 12.2 Removing and installing rear left vehicle level sender G76
    240
  • 12.3 Removing and installing upper transverse link
    241
  • 12.4 Removing and installing lower transverse link
    243
  • 12.5 Removing and installing track rod
    245
  • 13 Assembly overview: wheel bearing housing, trailing arm (four-wheel drive)
    249
  • 13.1 Removing and installing wheel bearing housing
    251
  • 13.2 Renewing bonded rubber bush for wheel bearing housing
    254
  • 13.3 Removing and installing wheel bearing/wheel hub unit
    257
  • 13.4 Removing and installing trailing arm with mounting bracket
    258
  • 13.5 Repairing trailing arm
    261
  • 14 Assembly overview: shock absorber, coil spring (four-wheel drive)
    264
  • 14.1 Removing and installing coil spring
    264
  • 14.2 Removing and installing shock absorbers
    266
  • 14.3 Repairing shock absorber
    268
  • 15 Assembly overview: anti-roll bar (four-wheel drive)
    270
  • 15.1 Removing and installing anti-roll bar
    270
  • 16 Assembly overview: drive shaft
    273
  • 16.1 Loosening and tightening twelve-point head bolt, with ribbing, securing drive shaft
    274
  • 16.3 Removing and installing drive shaft
    277
  • 16.4 Dismantling and assembling drive shaft
    281
  • 16.5 Checking inner constant velocity joint
    285
  • Self-levelling suspension
    287
  • 1 Appraisal of accident vehicles
    287
  • 2 Components of adaptive chassis control DCC and fitting locations
    288
  • 2.1 Shock absorber damping adjustment button E387
    289
  • 2.2 Removing and installing front left body acceleration sender G341
    289
  • 2.3 Removing and installing front right body acceleration sender G342
    290
  • 2.4 Renewing bracket for front left/right body acceleration sender G341/G342
    291
  • 2.6 Removing and installing front left/right vehicle level sender G78/G289
    294
  • 2.11 Removing and installing electronically controlled damping control unit J250
    299
  • 2.12 Basic setting of adaptive chassis control DCC
    299
  • 2.13 Cable routing left front axle
    300
  • 2.14 Cable routing right front axle
    301
  • 2.15 Cable routing rear axle
    302
  • 3 Assembly overview: suspension strut for adaptive chassis control DCC
    303
  • 3.1 Removing and installing suspension strut for adaptive chassis control DCC
    305
  • 4 Assembly overview: shock absorber for adaptive chassis control DCC (front-wheel drive)
    313
  • 4.1 Removing and installing rear body acceleration sender G343 (front-wheel drive)
    314
  • 4.3 Repairing shock absorber for adaptive chassis control DCC (front-wheel drive)
    317
  • 5 Assembly overview: shock absorber for adaptive chassis control DCC (four-wheel drive)
    320
  • 5.1 Removing and installing rear body acceleration sender G343 (four-wheel drive)
    321
  • Wheels, tyres, vehicle geometry
    327
  • 1 Appraisal of accident vehicles
    327
  • 2 Torque settings for wheels
    328
  • 3 Vehicle alignment check
    329
  • 3.1 General information
    329
  • 3.2 Conditions for testing
    331
  • 3.3 Test preparations
    331
  • 3.4 Wheel alignment specifications
    332
  • 3.5 Overview - wheel alignment procedure
    333
  • 3.6 Correcting front axle camber
    334
  • 3.7 Adjusting camber on rear axle
    336
  • 3.8 Adjusting toe at rear axle
    337
  • 3.9 Adjusting front axle toe
    338
  • 3.10 Basic setting of steering angle sensor G85
    339
  • 3.11 Vehicle data sticker
    339
  • 4 Front camera for driver assist systems R242
    340
  • 4.1 Adjusting front camera for driver assistance system R242
    340
  • Steering
    348
  • 1 Appraisal of accident vehicles
    348
  • 2 General repair instructions
    349
  • 2.1 Steering rack
    349
  • 2.2 Gaskets and seals
    349
  • 2.3 Nuts and bolts
    349
  • 2.4 Electrical components
    350
  • 2.5 Guided Fault Finding, vehicle self-diagnosis and Test Instruments
    350
  • 3 Steering column and steering wheel
    351
  • 3.1 Assembly overview: steering column, left-hand drive
    351
  • 3.2 Assembly overview: steering column, right-hand drive
    352
  • 3.3 Removing and installing steering wheel
    352
  • 3.4 Removing and installing steering column
    355
  • 3.6 Handling and transporting steering column
    360
  • 3.7 Checking steering column for damage
    362
  • 3.8 Removing and installing mounting bracket, RHD
    362
  • 4 Electromechanical steering rack
    364
  • 4.1 Assembly overview - electromechanical steering rack, left-hand drive
    364
  • 4.4 Removing and installing steering rack, left-hand drive vehicle
    369
  • 4.5 Removing and installing steering rack, right-hand drive vehicle
    378
  • 5 Differentiating between 2nd and 3rd generation steering racks
    388
  • 6 Repairing electromechanical steering rack, left-hand drive vehicles
    389
  • 6.1 Assembly overview: electromechanical steering rack, LHD vehicle
    389
  • 6.2 Renewing bonded rubber bushes for power-assisted steering rack
    390
  • 6.3 Removing and installing boot
    392
  • 6.4 Checking play, security and boots of track rod ends
    394
  • 6.5 Removing and installing track rod
    394
  • 7 Repairing electromechanical steering rack, right-hand drive vehicles
    398
  • 7.1 Assembly overview: electromechanical steering rack, RHD vehicle
    398
  • 7.2 Removing and installing boot
    399
  • 7.3 Checking play, security and boots of track rod ends
    401
  • 7.4 Removing and installing track rod
    401
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Tiguan (2008)
Suitable car types 5N
Category Reparaturanleitung

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