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  • Examplepage for repair manual 6-speed manual gearbox 0BB and 02Q
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6-speed manual gearbox 0BB and 02Q

For Tiguan / Sharan

Original Volkswagen repair manual


24,38 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

13.293 KB

310 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly overview - assembly mountings, Gear oil, Output shaft and Differential. Show more
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Repair manual Tiguan / Sharan 6-speed manual gearbox 0BB and 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety precautions
    1
  • 1.1 Safety precautions for vehicles with a start-stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Code letters, allocation, ratios, capacities
    3
  • 3.1 Identification code, assembly allocation, ratios, Sharan
    3
  • 3.2 Identification code, assembly allocation, ratios, Tiguan
    4
  • 3.3 Capacities
    5
  • 4 Overview - power transmission
    6
  • 5 General repair instructions
    8
  • 6 Electrical components
    11
  • 6.1 Overview of fitting locations - electrical components
    11
  • Clutch
    13
  • 1 Clutch mechanism
    13
  • 1.1 Overview - clutch actuation
    13
  • 1.2 Assembly overview - pedal cluster
    15
  • 1.3 Assembly overview - clutch hydraulics
    17
  • 1.4 Removing and installing mounting bracket
    20
  • 1.5 Removing and installing over-centre spring
    27
  • 1.6 Removing and installing clutch pedal
    31
  • 1.7 Removing and installing master cylinder
    36
  • 1.8 Removing and installing clutch position sender G476
    38
  • 1.9 Removing and installing bleeder
    44
  • 1.10 Removing and installing line for clutch mechanism
    45
  • 1.11 Bleeding clutch system
    47
  • 2 Clutch release mechanism
    49
  • 2.1 Assembly overview - clutch release mechanism
    49
  • 2.2 Removing and installing slave cylinder with release bearing
    50
  • 3 Clutch
    52
  • 3.1 Differentiating makes of clutch (vehicles with turbo diesel engine)
    52
  • 3.2 Assembly overview - “Sachs” clutch
    54
  • 3.3 Removing and installing “Sachs” clutch
    55
  • 3.4 Assembly overview - “LuK” clutch
    58
  • 3.5 Removing and installing “LuK” clutch
    59
  • Controls, housing
    62
  • 1 Selector mechanism
    62
  • 1.1 Installation position of selector mechanism
    62
  • 1.2 Overview - selector mechanism
    63
  • 1.3 Assembly overview - gear knob and cover
    64
  • 1.4 Removing and installing gear knob
    64
  • 1.5 Assembly overview - Gear lever and selector housing
    66
  • 1.6 Dismantling and assembling selector mechanism
    68
  • 1.7 Assembly overview - Selector cables
    72
  • 1.8 Removing and installing selector mechanism
    78
  • 1.9 Adjusting selector mechanism
    81
  • 1.10 Checking selector mechanism
    84
  • 2 Removing and installing gearbox
    85
  • 2.1 Distinguishing between different types of petrol engines
    85
  • 2.2 Distinguishing between different types of turbo diesel engines
    85
  • 3 Transporting gearbox
    188
  • 4 Assembly overview - assembly mountings
    189
  • 5 Gear oil
    191
  • 5.1 Distinguishing between different manual gearbox types when filling oil
    191
  • 5.2 Checking gear oil level
    191
  • 6 Dismantling and assembling gearbox
    195
  • 6.1 Overview - gearbox
    195
  • 6.2 Overview - dismantling and assembling gearbox
    196
  • 6.3 Assembly overview - removing and installing gear housing and selector unit
    197
  • 6.5 Securing to engine and gearbox support
    201
  • 6.6 Dismantling and assembling procedure
    202
  • 7 Gearbox housing and clutch housing
    217
  • 7.1 Assembly overview - gearbox housing
    217
  • 7.2 Repairing gearbox housing
    219
  • 7.3 Assembly overview - clutch housing
    227
  • 7.4 Repairing clutch housing
    229
  • 8 Selector unit
    232
  • 8.1 Assembly overview - selector unit
    232
  • 8.2 Renewing selector shaft seal
    233
  • 9 Selector forks
    235
  • 9.1 Assembly overview - selector forks
    235
  • 9.2 Repairing reverse gear selector fork
    236
  • Gears, shafts
    238
  • 1 Input shaft
    238
  • 1.1 Assembly overview - input shaft
    238
  • 1.2 Dismantling and assembling input shaft
    239
  • 1.3 Renewing input shaft seal
    243
  • 2 Output shaft
    245
  • 2.1 Assembly overview - output shaft for 1st to 4th gears
    245
  • 2.2 Dismantling and assembling output shaft for 1st to 4th gears
    247
  • 2.3 Adjusting output shaft for 1st to 4th gears
    269
  • 2.4 Assembly overview - output shaft for 5th, 6th and reverse gears
    273
  • 2.5 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    276
  • 2.6 Adjusting output shaft for 5th, 6th and reverse gears
    285
  • Final drive - differential
    291
  • 1 Oil seals
    291
  • 1.1 Renewing left flange shaft oil seal with gearbox installed
    291
  • 1.2 Renewing right flange shaft oil seal with gearbox installed
    292
  • 2 Adjustment overview
    295
  • 3 Differential
    296
  • 3.1 Assembly overview - differential
    296
  • 3.2 Dismantling and assembling differential
    298
  • 3.3 Adjusting differential
    302
Manufacturer's designation 6-speed manual gearbox 0BB and 02Q
Manufacturer Volkswagen
Suitable for Tiguan (2008) / Sharan (2011) / Sharan (2016 > )
Suitable car types 5N, 7N2
Transmission designations 02Q, 02QA, 0BB
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
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