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  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
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  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E

6-speed dual clutch gearbox 02E

For Tiguan / Passat/Passat Variant / Golf Cabriolet / Passat CC

Original Volkswagen repair manual


20,51 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.222 KB

254 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch, Mechatronic unit, Selector mechanism, Removing and installing gearbox, ►, Bevel box, Currently, no repairs can be made to gears and shafts and Final drive seals. Show more
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Repair manual 6-speed dual clutch gearbox 02E PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 General information
    4
  • 2.1 Allocation gearbox - engine
    4
  • 2.2 Capacities
    5
  • 3 Safety information
    6
  • 3.1 General safety provisions
    6
  • 3.2 Safety measures when working on vehicles with a start/stop system
    6
  • 3.3 Notes on tow-starting/towing
    7
  • 4 Repair notes
    8
  • 4.1 General repair instructions
    8
  • 4.2 Gaskets and seals
    10
  • 4.3 Nuts and bolts
    10
  • 5 Electrical components
    11
  • 5.1 Overview of fitting locations - electrical components
    11
  • Clutch
    13
  • 1 Clutch
    13
  • 1.1 Assembly overview - dual clutch
    13
  • 1.2 Removing and installing clutch end cover
    15
  • 1.3 Removing dual clutch
    21
  • 1.4 Installing dual clutch
    22
  • Controls, housing
    28
  • 1 Mechatronic unit
    28
  • 1.1 Removing and installing mechatronic unit for dual clutch gearbox J743
    28
  • 2 Selector mechanism
    49
  • 2.1 Assembly overview - selector mechanism
    49
  • 2.2 Emergency release from position P
    50
  • 2.3 Removing and installing selector lever handle
    51
  • 2.4 Removing and installing selector mechanism
    54
  • 2.5 Checking selector mechanism
    58
  • 2.6 Checking and adjusting selector lever cable
    59
  • 2.7 Renewing oil seal for selector shaft
    61
  • 3 Removing and installing gearbox
    64
  • 2012 ►
    64
  • 3.2 Removing gearbox
    66
  • 3.3 Installing gearbox
    163
  • 3.4 Specified torques for gearbox
    168
  • 4 Transporting gearbox
    170
  • 5 Installing to engine and gearbox support
    171
  • 6 Bevel box
    172
  • 6.1 Removing bevel box
    172
  • 6.2 Installing bevel box
    185
  • 7 Dismantling and assembling gearbox
    190
  • 7.1 Assembly overview - gearbox
    190
  • 8 Gear oil circuit
    193
  • 8.1 Removing and installing gear oil cooler
    193
  • 8.2 Removing and installing gear oil pump
    195
  • 8.3 Removing and installing gear oil filter
    199
  • 9 Gear oil
    201
  • 9.1 Checking gear oil level
    201
  • 9.2 Draining and filling gear oil
    204
  • Gears, shafts
    208
  • 1 Currently, no repairs can be made to gears and shafts
    208
  • Final drive - differential
    209
  • 1 Final drive seals
    209
  • 1.1 Overview of fitting locations - seals
    209
  • 1.2 Renewing left oil seal
    209
  • 1.3 Renewing right oil seal
    213
  • 2 Bevel box
    218
  • 2.1 Assembly overview - bevel box
    218
  • 2.2 Removing and installing right flange shaft
    219
  • 2.3 Renewing needle bearing (polygon bearing) for right output shaft drive flange
    221
  • 2.4 Renewing output flange and redetermining thickness of shim, bevel box removed
    223
  • 2.5 Renewing seal on gearbox between bevel box and gearbox
    232
  • 2.6 Renewing seal for right flange shaft on outside of bevel box
    234
  • 2.7 Renewing seal on bevel box between gearbox and bevel box
    234
  • 2.8 Renewing oil seal for drive flange and bevel box
    236
  • 3 Gear oil
    247
  • 3.1 Checking gear oil level
    247
Manufacturer's designation 6-speed dual clutch gearbox 02E
Manufacturer Volkswagen
Suitable for Tiguan (2008) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Passat CC (2009)
Suitable car types 5N, 365, 517, 358
Transmission designations 02E
Transmission types GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
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