THE CAR REPAIR SHOP
0
Home » Manuals » 6-speed manual gearbox 0A5, four-wheel drive
  • Examplepage for repair manual 6-speed manual gearbox 0A5, four-wheel drive
  • Examplepage for repair manual 2 6-speed manual gearbox 0A5, four-wheel drive
  • Examplepage for repair manual 3 6-speed manual gearbox 0A5, four-wheel drive
  • Examplepage for repair manual 6-speed manual gearbox 0A5, four-wheel drive
  • Examplepage for repair manual 2 6-speed manual gearbox 0A5, four-wheel drive
  • Examplepage for repair manual 3 6-speed manual gearbox 0A5, four-wheel drive

6-speed manual gearbox 0A5, four-wheel drive

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


19,37 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.200 KB

238 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Electrical/electronic components and fitting locations, Checking gear oil in gearbox, Dismantling and assembling selector forks, Input shaft, Checking function of all-wheel drive coupling, Oil seal for propshaft flange on rear final drive, Pressing bonded rubber bush out of and into final drive, Renewing seal between gearbox and bevel box with gearbox installed, Adjustment overview and Differential. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 6-speed manual gearbox 0A5, four-wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Code letters, allocation, ratios, capacities
    1
  • 2 Identifying rear final drive
    5
  • 2.1 Location on final drive
    5
  • 2.2 Identification code, assembly allocation, capacities
    5
  • 3 Overview - power transmission
    8
  • 4 Calculating overall gear ratio “i”
    10
  • 4.1 Notes on performance test
    10
  • 5 General repair instructions
    11
  • 5.1 Components
    11
  • Clutch
    14
  • 1 Repairing clutch mechanism
    14
  • 1.1 Overview
    14
  • 1.2 Assembly overview - pedal cluster
    15
  • 1.3 Removing, installing and adjusting clutch pedal switch F36
    16
  • 1.4 Removing and installing mounting bracket for clutch pedal
    16
  • 1.6 Removing and installing clutch master cylinder
    20
  • 1.7 Removing and installing clutch pedal with mounting bracket removed
    22
  • 1.8 Assembly overview - hydraulic system
    23
  • 1.9 Removing and installing master cylinder with mounting bracket removed
    24
  • 1.10 Bleeding clutch system
    25
  • 2 Repairing clutch release mechanism
    27
  • 3 Repairing clutch
    30
  • Controls, housing
    34
  • 1 Electrical/electronic components and fitting locations
    34
  • 1.1 Removing and installing four-wheel drive control unit J492
    36
  • 1.2 Removing and installing all-wheel drive coupling pump V181
    41
  • 2 Repairing selector mechanism
    45
  • 2.1 Installation position of selector mechanism
    45
  • 2.2 I - Removing and installing gear knob and cover
    47
  • 2.3 II - Assembly overview - Repairing gear lever and selector housing
    48
  • 2.4 III - Assembly overview - Selector cables
    50
  • 2.5 Removing and installing selector mechanism
    52
  • 3 Adjusting selector mechanism
    55
  • 3.1 Distinguishing between selector mechanisms
    55
  • 3.2 Adjusting selector mechanism in neutral gate for 1st /2nd gear
    55
  • 3.3 Adjusting selector mechanism with 2nd gear engaged
    58
  • 4 Removing and installing gearbox
    63
  • 4.1 Removing gearbox
    64
  • 4.2 Transporting gearbox
    71
  • 4.3 Installing gearbox
    71
  • 5 Checking gear oil in gearbox
    78
  • 6 Removing and installing bevel box
    80
  • 6.1 Removing bevel box
    80
  • 6.2 Installing bevel box
    83
  • 7 Checking gear oil in bevel box
    85
  • 8 Dismantling and assembling gearbox
    86
  • 8.1 Overview - gearbox
    86
  • 8.2 Assembly overview
    87
  • 8.3 Removing and installing gearbox housing and selector unit
    88
  • 8.4 Removing and installing input shaft, output shafts, differential, bevel box and selector rods
    89
  • 8.5 Assembly sequence
    91
  • 9 Repairing gearbox housing
    102
  • 10 Repairing clutch housing
    106
  • 11 Repairing selector unit
    110
  • 11.1 Renewing selector shaft seal
    110
  • 12 Dismantling and assembling selector forks
    113
  • Gears, shafts
    114
  • 1 Input shaft
    114
  • 1.1 Dismantling and assembling input shaft
    114
  • 2 Output shaft for 1st and 2nd gear
    121
  • 2.1 Dismantling and assembling output shaft for 1st and 2nd gear
    121
  • 2.2 Adjusting output shaft for 1st and 2nd gear
    132
  • 3 Output shaft for 3rd and 4th gear
    133
  • 3.1 Dismantling and assembling output shaft for 3rd and 4th gear
    133
  • 3.2 Adjusting output shaft for 3rd and 4th gear
    143
  • 4 Output shaft for reverse gear
    144
  • 4.1 Dismantling and assembling reverse gear output shaft
    144
  • 4.2 Adjusting reverse gear output shaft
    153
  • Final drive - rear differential
    154
  • 1 Propshafts
    154
  • 1.1 Assembly overview - two section propshaft
    154
  • 1.2 Assembly overview - multi-part propshaft
    156
  • 1.3 Removing and installing front propshaft tube
    158
  • 1.4 Removing and installing middle and rear propshaft tubes
    161
  • 1.5 Repairing propshaft
    166
  • 2 Checking function of all-wheel drive coupling
    174
  • 2.1 Checking function of open all-wheel drive coupling
    174
  • 2.2 Checking function of closed all-wheel drive coupling
    174
  • 3 Oil seal for propshaft flange on rear final drive
    176
  • 3.1 Renewing propshaft flange oil seal on rear final drive (final drive removed)
    176
  • 4 Renewing oil seals for flange shafts (rear final drive installed)
    181
  • 4.1 Renewing seal for right flange shaft
    181
  • 4.2 Renewing oil seal for left flange shaft
    183
  • 5 Renewing O-ring for all-wheel drive coupling housing
    187
  • 5.1 Renewing O-ring for all-wheel drive coupling cover (final drive removed)
    187
  • 6 Removing and installing rear final drive
    191
  • 6.1 Removing
    191
  • 6.2 Installing
    193
  • 7 Checking gear oil in rear final drive
    196
  • 8 Checking oil level, topping up oil or changing oil in all-wheel drive coupling
    197
  • 8.1 Checking oil level in all-wheel drive coupling
    197
  • 8.2 Topping up oil in all-wheel drive coupling
    198
  • 8.3 Changing oil in all-wheel drive coupling
    200
  • 9 Pressing bonded rubber bush out of and into final drive
    201
  • 9.1 Removing and installing front bonded rubber bush
    201
  • 9.2 Pressing rear bonded rubber bush out and in
    202
  • Final drive - front differential
    204
  • 1 Renewing stub shaft oil seals with gearbox installed
    204
  • 1.1 Renewing left stub shaft oil seal with gearbox installed
    204
  • 1.2 Renewing right stub shaft oil seal with gearbox and bevel box installed
    206
  • 2 Renewing seal between gearbox and bevel box with gearbox installed
    210
  • 3 Renewing bevel box output flange oil seal (bevel box removed)
    212
  • 3.1 Removing seal
    213
  • 3.2 Installing seal
    214
  • 4 Adjustment overview
    215
  • 5 Differential
    216
  • 5.1 Dismantling and assembling differential
    216
  • 5.2 Adjusting differential
    225
  • 6 Dismantling and assembling bevel box
    229
  • 6.1 Renewing seal for bevel box stub shaft to gearbox (bevel box removed)
    229
  • 6.2 Renewing seal for bevel box lay shaft to gearbox
    230
Manufacturer's designation 6-speed manual gearbox 0A5, four-wheel drive
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007)
Suitable car types 7H, 7J
Transmission designations 0A5A
Transmission types KPE, KUS, FNP, FQA, FXX, NHC, HRU, HRV, JFS, JFT, KCQ, KCR, FNN, FNQ, FXV, FXW, GWB, GWC, HMJ, HNC, HND, HNE, HNF
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-cylinder injection engine

Examplepage for repair manual 6-cylinder injection engine

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007)

12,90 € Details

Auxiliary heater

Examplepage for repair manual Auxiliary heater

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

8,61 € Details

Electrical system - general information

Examplepage for repair manual Electrical system - general information

For Transporter (2004 - 2007) / CRAFTER (2006 - 2007) / CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007) / CRAFTER (2006 - 2007) / Transporter (2003 - 2007) / LT 2006> (2006 - 2007) / Transporter (2003 - 2007) / LT 2006> (2006 - 2007) / LT 2006> (2006 - 2007) / CRAFTER (2006 - 2007) / CRAFTER (2006 - 2007) / CRAFTER (2006 - 2007) / Transporter (2004 - 2007) / LT 2006> (2006 - 2007) / Transporter/Kombi LR (2004 - 2007) / LT 2006> (2006 - 2007) / LT 2006> (2006 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Amarok (2011) / Caddy (2004 - 2010) / Caddy KA (2011) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Transporter T5 (2010) / Amarok (2013) / Caddy (2016) / Transporter (2016) / Transporter (2016) / Amarok (2017 >) / Amarok (2017) / Crafter () / Crafter () / TGE (2017 > ) / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >) / Transporter (2020 >) / Transporter (2020 >) / Crafter () / Crafter () / Caddy (2021 >)

17,50 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

31,14 € Details

Communication, Business

Examplepage for repair manual Communication, Business

For Multivan (2003 - 2007)

4,43 € Details

Basic equipment, from March 2003

Examplepage for repair manual Basic equipment, from March 2003

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007)

74,19 € Details

Air conditioning systems with refrigerant R134a - General information

Examplepage for repair manual Air conditioning systems with refrigerant R134a - General information

For Touareg (2003 - 2007) / Polo (1995 - 2002) / Phaeton (2001 - 2008) / FOX (2004 - 2010) / Lupo (1998 - 2006) / LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006) / Golf / Golf Variant / Vento (1992 - 1999) / Lupo 3L (1999 - 2006) / Transporter Bus/Campe / Transporter Doppelkab / Transporter Kasten / Transporter Kombi / Transporter Kombi/Cam / Transporter Pritsche (1996 - 2003) / Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Polo Variant (1997 - 2002) / New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Passat / Passat Variant (1997 - 2005) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Caddy (2004 - 2010) / Passat / Passat Variant (1994 - 1997) / Transporter (2003 - 2007) / Polo Classic (1996 - 2002) / Sharan (1995 - 2010) / Golf / Golf Variant / Jetta (2004 - 2007) / Golf Cabriolet (1994 - 2002) / EOS (2006) / CRAFTER (2006 - 2007) / LT 2006> (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Transporter (2010) / Transporter (2010) / Caddy KA / Caddy Maxi (2011) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Amarok (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Scirocco GP (2015) / XL1 (2012 -) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / VW eUP (2012) / VW Beetle (2011) / Arteon () / Beetle (2017) / Polo [IN] (2016 >)

19,37 € Details

Wheels and Tyres Guide

Examplepage for repair manual Wheels and Tyres Guide

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007)

5,67 € Details

General body repairs, exterior

Examplepage for repair manual General body repairs, exterior

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

32,88 € Details

Fuel supply system, petrol engines

Examplepage for repair manual Fuel supply system, petrol engines

For California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007) / Transporter (2010) / Transporter (2010)

6,29 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 045971782A Gluehverbi

045971782A

Gluehverbi

51,59 €

Details
car part 7H1809341 Schlieteil

7H1809341

Schlieteil

32,98 €

Details
car part 06B109123 Schutz

06B109123

Schutz

24,63 €

Details
car part N90814201 Schraube

N90814201

Schraube

7,18 €

Details
car part 084301192 Huelse

084301192

Huelse

8,28 €

Details

Karosserie-Instandsetzung

Examplepage for repair manual Karosserie-Instandsetzung

For New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

10,12 € Details

Nr. 528: Der Erdgasantrieb im Golf/Golf Variant TGI BlueMotion

Examplepage for repair manual Nr. 528: Der Erdgasantrieb im Golf/Golf Variant TGI BlueMotion

5,26 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts