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  • Examplepage for repair manual 6-cylinder injection engine
  • Examplepage for repair manual 2 6-cylinder injection engine
  • Examplepage for repair manual 3 6-cylinder injection engine

6-cylinder injection engine

For California / Multivan / Transporter / Transporter/Kombi LR

Original Volkswagen repair manual


12,90 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.192 KB

149 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Vacuum system, Injectors, Intake manifold and Exhaust gas cleaning. Show more
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Repair manual 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 Safety information
    2
  • 2.1 Safety precautions when working on the cooling system
    2
  • 2.2 Safety regulations for working on fuel supply
    2
  • 2.3 Safety precautions when working on ignition system
    4
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness when working on fuel supply system/injection system
    5
  • 4 General information
    6
  • 4.1 General notes on ignition system
    6
  • 5 Technical data
    7
  • 5.1 Technical data - injection system
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    13
  • 1.3 Installing engine
    14
  • 2 Assembly mountings
    16
  • 2.1 Overview - assembly mountings
    16
  • Crankshaft group
    17
  • 1 Cylinder block (pulley end)
    17
  • 1.1 Assembly overview - cylinder block
    17
  • 1.2 Removing and installing poly-V belt
    19
  • 1.3 Renewing crankshaft oil seal - belt pulley end
    20
  • 2 Cylinder block, gearbox end
    23
  • 2.1 Assembly overview - cylinder block, gearbox end
    23
  • 2.2 Renewing crankshaft oil seal (gearbox end)
    24
  • 2.3 Removing and installing drive plate
    25
  • 3 Crankshaft
    27
  • 3.1 Assembly overview - crankshaft
    27
  • 3.2 Removing and installing sender wheel
    28
  • 4 Pistons and conrods
    29
  • 4.1 Assembly overview - pistons and conrods
    29
  • 4.2 Checking pistons and cylinder bores
    31
  • 4.3 Installing piston
    32
  • 4.4 Piston and cylinder dimensions
    33
  • Cylinder head, valve gear
    34
  • 1 Cylinder head
    34
  • 1.1 Assembly overview - cylinder head
    34
  • 1.2 Removing and installing cylinder head
    38
  • 1.3 Removing and installing cylinder head cover
    45
  • 1.4 Checking compression
    48
  • 2 Cover for timing chain
    52
  • 2.1 Assembly overview - timing chain cover
    52
  • 2.2 Installing cover seals
    53
  • 3 Chain drive
    55
  • 3.1 Assembly overview - timing chain
    55
  • 3.2 Checking valve timing
    58
  • 3.3 Adjusting valve timing
    59
  • 4 Valve gear
    66
  • 4.1 Assembly overview - valve gear
    66
  • 4.2 Measuring axial play of camshaft
    69
  • 4.3 Removing and installing camshafts
    69
  • 4.4 Removing and installing valve stem seals
    75
  • 5 Inlet and exhaust valves
    78
  • 5.1 Checking valve guides
    78
  • 5.2 Reworking valve seats
    78
  • 5.3 Valve dimensions
    80
  • Lubrication
    81
  • 1 Sump, oil pump
    81
  • 1.1 Assembly overview - sump/oil pump
    81
  • 1.2 Assembly overview - oil pump
    84
  • 1.3 Removing and installing oil sump
    86
  • 1.4 Measuring oil consumption
    87
  • 1.5 Engine oil:
    88
  • 2 Oil filter, oil pressure switch
    89
  • 2.1 Assembly overview - oil filter housing, oil pressure switch
    89
  • 2.2 Checking oil pressure and oil pressure switch
    90
  • Cooling
    93
  • 1 Cooling system/coolant
    93
  • 1.1 Fitting location overview - cooling system
    93
  • 1.2 Overview of fitting locations - coolant hoses
    95
  • 1.3 Connection diagram - coolant hoses
    96
  • 1.4 Draining and adding coolant
    97
  • 1.5 Checking cooling system for leaks
    104
  • 2 Coolant pump, regulation of cooling system
    106
  • 2.1 Assembly overview - thermostat
    106
  • 2.2 Removing and installing coolant pump
    107
  • 3 Radiator, radiator fan
    109
  • 3.1 Assembly overview - radiator
    109
  • 3.2 Assembly overview - radiator cowl and radiator fan V7
    110
  • 3.3 Removing and installing radiator
    112
  • Mixture preparation - injection
    115
  • 1 Vacuum system
    115
  • 1.1 Assembly overview - vacuum system
    115
  • 2 Injectors
    116
  • 2.1 Removing and installing injectors
    116
  • 2.2 Checking injectors
    117
  • 3 Senders and sensors
    121
  • 3.1 Checking fuel pressure regulator and holding pressure
    121
  • 4 Intake manifold
    124
  • 4.1 Assembly overview - intake manifold
    124
  • 4.2 Exploded view - fuel rail
    125
  • 5 Air filter
    127
  • 5.1 Assembly overview - air filter
    127
  • 6 Engine (motor) control unit
    128
  • 6.1 Removing and installing engine (motor) control unit J623
    128
  • Exhaust system
    129
  • 1 Exhaust gas cleaning
    129
  • 1.1 Assembly overview - emission control
    129
  • 1.2 Removing and installing exhaust pipe/catalytic converter
    130
  • 2 Exhaust pipes and silencers
    133
  • 2.1 Assembly overview - silencers
    133
  • 2.2 Separating exhaust pipes from silencers
    134
  • 2.3 Aligning exhaust system free of stress
    135
  • 3 Secondary air system
    136
  • 3.1 Assembly overview - secondary air system
    136
  • 3.2 Function
    137
  • 3.3 Checking combination valve
    137
  • Ignition system
    140
  • 1 Ignition system
    140
  • 1.1 Assembly overview - ignition system
    140
  • 1.2 Removing and installing ignition coils with output stage
    141
  • 1.3 Test data, spark plugs
    143
Manufacturer's designation 6-cylinder injection engine
Manufacturer Volkswagen
Suitable for California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007)
Suitable car types 7H, 7J
Engine code BKK
Category Reparaturanleitung

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