Name: 6-cylinder injection engine
Brand: Volkswagen
SKU: CDG20cf3a88a181
Price: 12.9 EUR
Availability: InStock

Content
Details
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Repair manual 6-cylinder injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Identification
1
1.1 Engine number/engine data
1
2 Safety information
2
2.1 Safety precautions when working on the cooling system
2
2.2 Safety regulations for working on fuel supply
2
2.3 Safety precautions when working on ignition system
4
3 Repair instructions
5
3.1 Rules for cleanliness when working on fuel supply system/injection system
5
4 General information
6
4.1 General notes on ignition system
6
5 Technical data
7
5.1 Technical data - injection system
7
Removing and installing engine
8
1 Removing and installing engine
8
1.1 Removing engine
8
1.2 Securing engine on engine and gearbox support VAS 6095
13
1.3 Installing engine
14
2 Assembly mountings
16
2.1 Overview - assembly mountings
16
Crankshaft group
17
1 Cylinder block (pulley end)
17
1.1 Assembly overview - cylinder block
17
1.2 Removing and installing poly-V belt
19
1.3 Renewing crankshaft oil seal - belt pulley end
20
2 Cylinder block, gearbox end
23
2.1 Assembly overview - cylinder block, gearbox end
23
2.2 Renewing crankshaft oil seal (gearbox end)
24
2.3 Removing and installing drive plate
25
3 Crankshaft
27
3.1 Assembly overview - crankshaft
27
3.2 Removing and installing sender wheel
28
4 Pistons and conrods
29
4.1 Assembly overview - pistons and conrods
29
4.2 Checking pistons and cylinder bores
31
4.3 Installing piston
32
4.4 Piston and cylinder dimensions
33
Cylinder head, valve gear
34
1 Cylinder head
34
1.1 Assembly overview - cylinder head
34
1.2 Removing and installing cylinder head
38
1.3 Removing and installing cylinder head cover
45
1.4 Checking compression
48
2 Cover for timing chain
52
2.1 Assembly overview - timing chain cover
52
2.2 Installing cover seals
53
3 Chain drive
55
3.1 Assembly overview - timing chain
55
3.2 Checking valve timing
58
3.3 Adjusting valve timing
59
4 Valve gear
66
4.1 Assembly overview - valve gear
66
4.2 Measuring axial play of camshaft
69
4.3 Removing and installing camshafts
69
4.4 Removing and installing valve stem seals
75
5 Inlet and exhaust valves
78
5.1 Checking valve guides
78
5.2 Reworking valve seats
78
5.3 Valve dimensions
80
Lubrication
81
1 Sump, oil pump
81
1.1 Assembly overview - sump/oil pump
81
1.2 Assembly overview - oil pump
84
1.3 Removing and installing oil sump
86
1.4 Measuring oil consumption
87
1.5 Engine oil:
88
2 Oil filter, oil pressure switch
89
2.1 Assembly overview - oil filter housing, oil pressure switch
89
2.2 Checking oil pressure and oil pressure switch
90
Cooling
93
1 Cooling system/coolant
93
1.1 Fitting location overview - cooling system
93
1.2 Overview of fitting locations - coolant hoses
95
1.3 Connection diagram - coolant hoses
96
1.4 Draining and adding coolant
97
1.5 Checking cooling system for leaks
104
2 Coolant pump, regulation of cooling system
106
2.1 Assembly overview - thermostat
106
2.2 Removing and installing coolant pump
107
3 Radiator, radiator fan
109
3.1 Assembly overview - radiator
109
3.2 Assembly overview - radiator cowl and radiator fan V7
110
3.3 Removing and installing radiator
112
Mixture preparation - injection
115
1 Vacuum system
115
1.1 Assembly overview - vacuum system
115
2 Injectors
116
2.1 Removing and installing injectors
116
2.2 Checking injectors
117
3 Senders and sensors
121
3.1 Checking fuel pressure regulator and holding pressure
121
4 Intake manifold
124
4.1 Assembly overview - intake manifold
124
4.2 Exploded view - fuel rail
125
5 Air filter
127
5.1 Assembly overview - air filter
127
6 Engine (motor) control unit
128
6.1 Removing and installing engine (motor) control unit J623
128
Exhaust system
129
1 Exhaust gas cleaning
129
1.1 Assembly overview - emission control
129
1.2 Removing and installing exhaust pipe/catalytic converter
130
2 Exhaust pipes and silencers
133
2.1 Assembly overview - silencers
133
2.2 Separating exhaust pipes from silencers
134
2.3 Aligning exhaust system free of stress
135
3 Secondary air system
136
3.1 Assembly overview - secondary air system
136
3.2 Function
137
3.3 Checking combination valve
137
Ignition system
140
1 Ignition system
140
1.1 Assembly overview - ignition system
140
1.2 Removing and installing ignition coils with output stage
141
1.3 Test data, spark plugs
143

Manufacturer's designation	6-cylinder injection engine
Manufacturer	Volkswagen
Suitable for	California / Multivan / Transporter / Transporter/Kombi LR (2003 - 2007) / Transporter (2003 - 2007)
Suitable car types	7H, 7J
Engine code	BKK
Category	Reparaturanleitung

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