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  • Examplepage for repair manual 6-speed manual gearbox 02Q, four-wheel drive
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  • Examplepage for repair manual 3 6-speed manual gearbox 02Q, four-wheel drive
  • Examplepage for repair manual 6-speed manual gearbox 02Q, four-wheel drive
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q, four-wheel drive
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q, four-wheel drive

6-speed manual gearbox 02Q, four-wheel drive

For Tiguan

Original Volkswagen repair manual


22,12 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

13.178 KB

277 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Bevel box, Output shaft and Differential. Show more
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Repair manual Tiguan 6-speed manual gearbox 02Q, four-wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.2 Notes on performance test
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Code letters, allocation, ratios, capacities
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    3
  • 3.3 Calculation of gear ratios
    4
  • 4 Overview - power transmission
    5
  • 5 General repair instructions
    7
  • 6 Electrical components
    10
  • 6.1 Overview of fitting locations - electrical components
    10
  • Clutch
    12
  • 1 Clutch operation
    12
  • 1.1 Overview - clutch actuation
    12
  • 1.2 Assembly overview - pedal cluster
    14
  • 1.3 Assembly overview - clutch hydraulics
    16
  • 1.4 Removing and installing mounting bracket
    19
  • 1.5 Removing and installing over-centre spring
    25
  • 1.6 Removing and installing clutch pedal
    29
  • 1.7 Removing and installing master cylinder
    34
  • 1.8 Removing and installing clutch position sender G476
    36
  • 1.9 Removing line and bleeder from and installing on slave cylinder
    40
  • 1.10 Removing and installing line for clutch mechanism
    42
  • 1.11 Bleeding clutch system
    44
  • 2 Clutch release mechanism
    46
  • 2.1 Assembly overview - clutch release mechanism
    46
  • 2.2 Removing and installing slave cylinder with release bearing
    47
  • 3 Clutch
    49
  • 3.1 Determining clutch manufacturer
    49
  • 3.2 Assembly overview - “Sachs” clutch
    50
  • 3.3 Removing and installing “Sachs” clutch
    52
  • 3.4 Assembly overview - “LuK” clutch
    55
  • 3.5 Removing and installing “LuK” clutch
    56
  • Controls, housing
    59
  • 1 Selector mechanism
    59
  • 1.1 Installation position of selector mechanism
    59
  • 1.2 Overview - selector mechanism
    60
  • 1.3 Assembly overview - gear knob and cover
    61
  • 1.4 Removing and installing gear knob
    61
  • 1.5 Assembly overview - Gear lever and selector housing
    63
  • 1.6 Dismantling and assembling selector mechanism
    65
  • 1.7 Assembly overview - Selector cables
    69
  • 1.8 Removing and installing selector mechanism
    75
  • 1.9 Adjusting selector mechanism
    77
  • 1.10 Checking selector mechanism
    80
  • 2 Removing and installing gearbox
    81
  • 2.1 Removing gearbox
    81
  • 2.2 Installing gearbox
    91
  • 2.3 Specified torques for gearbox
    101
  • 3 Transporting gearbox
    102
  • 4 Assembly mountings
    103
  • 4.1 Assembly overview - assembly mountings
    103
  • 5 Gear oil
    106
  • 5.1 Distinguishing between different manual gearbox types when filling oil
    106
  • 5.2 Checking gear oil level
    106
  • 6 Bevel box
    110
  • 6.1 Assembly overview - bevel box
    110
  • 6.2 Distinguishing between different types of bevel boxes
    111
  • 6.3 Removing bevel box
    112
  • 6.4 Installing bevel box
    116
  • 7 Dismantling and assembling gearbox
    121
  • 7.1 Overview - gearbox
    121
  • 7.2 Overview - dismantling and assembling gearbox
    122
  • 7.3 Assembly overview - removing and installing gear housing and selector unit
    123
  • 7.5 Securing to engine and gearbox support
    126
  • 7.6 Assembly procedure
    127
  • 8 Gearbox housing and clutch housing
    142
  • 8.1 Assembly overview - gearbox housing
    142
  • 8.2 Repairing gearbox housing
    144
  • 8.3 Assembly overview - clutch housing
    152
  • 8.4 Repairing clutch housing
    154
  • 9 Selector unit
    157
  • 9.1 Assembly overview - selector unit
    157
  • 9.2 Renewing selector shaft seal
    158
  • 10 Selector forks
    160
  • 10.1 Assembly overview - selector forks
    160
  • 10.2 Repairing reverse gear selector fork
    161
  • Gears, shafts
    163
  • 1 Input shaft
    163
  • 1.1 Assembly overview - input shaft
    163
  • 1.2 Dismantling and assembling input shaft
    164
  • 1.3 Renewing input shaft seal
    168
  • 2 Output shaft
    170
  • 2.1 Assembly overview - output shaft
    170
  • 2.2 Dismantling and assembling output shaft
    178
  • 2.3 Adjusting output shaft
    200
  • Final drive - differential
    211
  • 1 Oil seals
    211
  • 1.1 Overview of fitting locations - seals
    211
  • 1.2 Renewing left seal
    212
  • 1.3 Renewing right oil seal
    214
  • 2 Differential
    220
  • 2.1 Assembly overview - differential
    220
  • 2.2 Dismantling and assembling differential
    222
  • 2.3 Adjusting differential
    227
  • 3 Adjustment overview
    232
  • 4 Components of bevel box
    233
  • 4.1 Assembly overview - components of bevel box
    233
  • 4.2 Renewing bevel box seals
    238
  • 4.3 Renewing output flange and redetermining thickness of shim
    261
  • 4.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
    262
  • 5 Gear oil
    266
  • 5.1 Checking gear oil level
    266
Manufacturer's designation 6-speed manual gearbox 02Q, four-wheel drive
Manufacturer Volkswagen
Suitable for Tiguan (2008)
Suitable car types 5N
Transmission designations 02QA
Transmission types FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS
Category Reparaturanleitung

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