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  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
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  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E

6-speed dual clutch gearbox 02E

For Caddy / Caddy KA / Caddy Maxi

Original Volkswagen repair manual


15,97 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.609 KB

191 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch, Mechatronic unit, Selector mechanism, Removing and installing gearbox, Bevel box, Currently, no repairs can be made to gears and shafts and Oil seals. Show more
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Repair manual Caddy / Caddy KA / Caddy Maxi 6-speed dual clutch gearbox 02E PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 General information
    5
  • 2.1 Notes on clutch
    5
  • 3 Safety information
    6
  • 3.1 General safety provisions
    6
  • 3.2 Safety measures when working on vehicles with a start/stop system
    6
  • 3.3 Notes on tow-starting/towing
    7
  • 4 Repair notes
    8
  • 4.1 General repair instructions
    8
  • 4.2 Gaskets and seals
    9
  • 4.3 Nuts and bolts
    9
  • 4.4 Oil filter change – »yes or no?«
    9
  • 4.5 Electrical components
    10
  • 5 Technical data
    11
  • 5.1 Capacities
    11
  • 5.2 Allocation gearbox - engine
    11
  • Clutch
    15
  • 1 Clutch
    15
  • 1.1 Assembly overview - dual clutch
    15
  • 1.2 Removing and installing clutch end cover
    17
  • 1.3 Removing dual clutch
    23
  • 1.4 Installing and adjusting the dual clutch
    25
  • Controls, housing
    31
  • 1 Mechatronic unit
    31
  • 1.2 Removing and installing mechatronic unit
    32
  • 2 Selector mechanism
    54
  • 2.1 Assembly overview - selector mechanism
    54
  • 2.2 Removing and installing gear selector cable
    57
  • 2.3 Removing and installing selector mechanism
    60
  • 2.4 Checking and adjusting selector lever cable
    63
  • 2.5 Emergency release from position P
    65
  • 2.6 Removing and installing selector lever handle
    66
  • 2.7 Moving push-button in the handle to installation position
    69
  • 2.8 Checking selector mechanism
    70
  • 2.9 Renewing selector shaft seal
    71
  • 3 Removing and installing gearbox
    74
  • 3.1 Removing gearbox
    74
  • 3.2 Installing gearbox
    105
  • 3.3 Specified torques for gearbox
    120
  • 4 Transporting gearbox
    122
  • 5 Securing to engine and gearbox support
    124
  • 6 Bevel box
    126
  • 6.1 Removing bevel box
    126
  • 6.2 Installing bevel box
    130
  • 7 Gear oil circuit
    133
  • 7.1 Removing and installing gear oil cooler
    133
  • 7.2 Removing and installing gear oil pump
    136
  • 7.3 Removing and installing gear oil filter
    139
  • 8 Gear oil
    141
  • 8.1 Checking gear oil level
    141
  • 8.2 Draining and filling gear oil
    144
  • 9 Dismantling and assembling gearbox
    149
  • 9.1 Assembly overview - gearbox
    149
  • 9.2 Assembly overview – flange shaft
    151
  • Gears, shafts
    153
  • 1 Currently, no repairs can be made to gears and shafts
    153
  • Final drive - differential
    154
  • 1 Oil seals
    154
  • 1.1 Overview of fitting locations - seals
    154
  • 1.2 Renewing left seal
    155
  • 1.3 Renewing right oil seal
    157
  • 2 Bevel box
    164
  • 2.1 Assembly overview - bevel box
    164
  • 2.2 Renewing bevel box seals
    165
  • 2.3 Renewing output flange and redetermining thickness of shim
    176
  • 2.4 Removing and installing right flange shaft
    176
  • 3 Gear oil
    182
  • 3.1 Checking gear oil level
    182
  • 3.2 Draining and filling gear oil
    183
Manufacturer's designation 6-speed dual clutch gearbox 02E
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)
Suitable car types 2K, 2C
Transmission designations 02E
Transmission types GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
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