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  • Examplepage for repair manual 5-speed manual gearbox 0A4
  • Examplepage for repair manual 2 5-speed manual gearbox 0A4
  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Caddy / Caddy KA / Caddy Maxi

Original Volkswagen repair manual


16,70 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.448 KB

201 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual Caddy / Caddy KA / Caddy Maxi 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Technical data
    4
  • 3.1 Allocation gearbox - engine, gear ratios and capacities
    4
  • 3.2 Calculating overall gear ratio “i”
    7
  • 4 Overview - power transmission
    8
  • 4.1 Overview - power transmission - front-wheel drive
    8
  • 5 Repair notes
    10
  • 5.1 Gearbox
    10
  • 5.2 Gaskets and seals
    10
  • 5.3 Locking devices
    11
  • 5.4 Sealant
    11
  • 5.5 Nuts and bolts
    11
  • 5.6 Bearings
    11
  • 5.7 Shims
    11
  • 5.8 Synchro-rings
    12
  • 5.9 Gear wheels
    12
  • 5.10 Synchromeshed gears
    12
  • 5.11 Clutch
    12
  • Clutch
    13
  • 1 Clutch mechanism
    13
  • 1.1 Assembly overview - pedal cluster
    13
  • 1.2 Assembly overview - clutch hydraulics
    15
  • 1.3 Assembly overview - clutch release mechanism
    17
  • 1.4 Removing and installing clutch pedal
    18
  • 1.5 Removing and installing over-centre spring
    21
  • 1.6 Removing and installing mounting bracket
    23
  • 1.7 Removing and installing clutch master cylinder
    28
  • 1.8 Removing and installing clutch slave cylinder
    30
  • 1.9 Removing and installing clutch position sender G476
    32
  • 1.10 Bleeding clutch mechanism
    33
  • 2 Clutch
    34
  • 2.1 Assembly overview - clutch
    34
  • 2.2 Determining make of clutch
    35
  • 2.3 Removing and installing clutch
    36
  • Controls, housing
    43
  • 1 Selector mechanism
    43
  • 1.1 Installation position - selector mechanism
    43
  • 1.2 Assembly overview – gear knob and cover
    44
  • 1.3 Assembly overview - Gear lever and selector housing
    45
  • 1.4 Assembly overview – selector cables
    47
  • 1.5 Assembly overview - selector unit
    49
  • 1.6 Removing and installing gear knob
    50
  • 1.7 Removing and installing selector mechanism
    52
  • 1.8 Adjusting selector mechanism
    54
  • 1.9 Repairing selector unit
    58
  • 2 Removing and installing gearbox
    60
  • 2.1 Specified torques for gearbox
    60
  • 2.2 Removing gearbox
    60
  • 2.3 Removing gearbox as of 08.2010►
    66
  • 2.4 Installing gearbox
    72
  • 3 Assembly mountings
    78
  • 3.1 Assembly overview - assembly mountings
    78
  • 4 Transporting gearbox
    80
  • 5 Dismantling and assembling gearbox
    81
  • 5.1 Schematic overview - gearbox
    81
  • 5.2 Assembly overview - cover for gearbox housing and 5th gear
    82
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    83
  • 5.4 Assembly overview - input shaft, output shafts, differential, selector rods
    85
  • 5.5 Assembly overview - selector forks
    86
  • 5.6 Repairing selector forks
    87
  • 5.7 Dismantling and assembling gearbox
    91
  • 5.8 Removing and installing gearbox housing cover and 5th gear
    104
  • 6 Gearbox housing, clutch housing
    115
  • 6.1 Assembly overview - gearbox housing
    115
  • 6.2 Assembly overview - clutch housing
    117
  • 6.3 Repairing gearbox housing
    118
  • 6.4 Repairing clutch housing
    126
  • 7 Securing to engine and gearbox support
    132
  • 8 Gear oil
    133
  • 8.1 Checking gear oil level
    133
  • 8.2 Draining and filling gear oil
    133
  • Gears, shafts
    136
  • 1 Input shaft
    136
  • 1.1 Assembly overview - input shaft
    136
  • 1.2 Dismantling and assembling input shaft
    139
  • 1.3 Adjusting input shaft
    145
  • 2 Output shaft
    151
  • 2.1 Assembly overview - output shaft
    151
  • 2.2 Dismantling and assembling output shaft
    154
  • 2.3 Adjusting output shaft
    165
  • 3 Reverse shaft
    169
  • 3.1 Assembly overview - reverse shaft
    169
  • 3.2 Dismantling and assembling reverse shaft
    171
  • Final drive - differential
    174
  • 1 Oil seals
    174
  • 1.1 Overview of fitting locations - seals
    174
  • 1.2 Renewing left seal
    175
  • 1.3 Renewing right oil seal
    177
  • 1.4 Renewing input shaft seal
    182
  • 2 Differential
    185
  • 2.1 Assembly overview - differential
    185
  • 2.2 Dismantling and assembling differential
    187
  • 2.3 Adjusting differential
    193
  • 3 Adjustment overview
    197
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)
Suitable car types 2K, 2C
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category Reparaturanleitung

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