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Body Repairs

For Caddy / Caddy KA / Caddy Maxi

Original Volkswagen repair manual


23,15 €7% VAT incl.

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Language: English

Digital PDF file

9.206 KB

292 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing suspension strut turret, Renewing retaining bracket for subframe, Renewing upper longitudinal member for wheel housing - part section and Renewing roof »vehicles with ladder flap«. Show more
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Repair manual Caddy / Caddy KA / Caddy Maxi Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety instructions
    1
  • 2 Moulded foam elements
    2
  • 3 Galvanized body parts
    3
  • 4 Laser welding
    4
  • 5 Strengthened steel body panels
    5
  • 6 Key vehicle data
    8
  • 6.1 Vehicle identification number
    8
  • 6.2 Identification plate
    11
  • 6.3 Vehicle data sticker
    11
  • 7 Gaps/shut lines
    13
  • 7.1 Body - front
    13
  • 7.2 Body - rear
    15
  • 8 Gap dimensions, model year 2011 ▶
    20
  • 8.1 Body - front
    20
  • 8.2 Body - rear
    22
  • 9 Body dimensions
    27
  • 9.1 Body - front
    27
  • 9.2 Body - centre
    33
  • 9.3 Body - rear
    38
  • 9.4 Floor group - front
    41
  • 9.5 Floor group - centre
    45
  • 9.6 Floor group - rear
    46
  • 10 Alignment jig
    48
  • 10.1 Alignment jig Caddy
    48
  • 10.2 Alignment jig Caddy »Maxi«
    49
  • 10.3 Portal gauges overview, 2-door vehicles
    50
  • 10.4 Portal gauges overview, 4-door vehicles
    51
  • Body - front
    53
  • 1 Renewing suspension strut turret
    53
  • 1.1 Tools
    53
  • 1.2 Removing
    54
  • 1.3 Installing
    54
  • 2 Renewing right bracket
    57
  • 2.1 Tools
    57
  • 2.2 Removing
    58
  • 2.3 Installing
    59
  • 3 Renewing left console
    61
  • 3.1 Tools
    62
  • 3.2 Removing
    62
  • 3.3 Installing
    64
  • 4 Renewing retaining bracket for subframe
    67
  • 4.1 Tools
    67
  • 4.2 Removing
    68
  • 4.3 Installing
    69
  • 5 Renewing lateral cover plate for upper longitudinal member
    71
  • 5.1 Tools
    71
  • 5.2 Removing
    71
  • 5.3 Installing
    72
  • 6 Renewing lateral cover plate for upper longitudinal member, model year 2011 ▶
    73
  • 6.1 Tools
    73
  • 6.2 Removing
    74
  • 6.3 Installing
    75
  • 7 Renewing upper wheel housing longitudinal member
    79
  • 7.1 Tools
    79
  • 7.2 Removing
    79
  • 7.3 Installing
    80
  • 8 Renewing upper longitudinal member for wheel housing - part section
    81
  • 8.1 Tools
    81
  • 8.2 Removing
    82
  • 8.3 Installing
    83
  • 9 Renewing upper longitudinal member for wheel housing - part section - model year 2011 ▶
    84
  • 9.1 Tools
    85
  • 9.2 Removing
    86
  • 9.3 Installing
    87
  • 10 Renewing front wheel housing - part section
    89
  • 10.1 Tools
    90
  • 10.2 Removing
    90
  • 10.3 Installing
    90
  • 11 Repairing threads for securing subframe
    92
  • 11.1 Contents of thread repair kit
    94
  • 11.2 Repairing threads
    94
  • 12 Renewing front longitudinal member
    98
  • 12.1 Tools
    99
  • 12.2 Removing
    99
  • 12.3 Installing
    101
  • 13 Renewing front longitudinal member - part section
    107
  • 13.1 Tools
    107
  • 13.2 Removing
    108
  • 13.3 Installing
    110
  • 14 Renewing end plate for front longitudinal member
    112
  • 14.1 Tools
    112
  • 14.2 Removing
    113
  • 14.3 Installing
    113
  • Body - centre
    115
  • 1 Renewing roof
    115
  • 1.1 Tools
    115
  • 1.2 Removing
    117
  • 1.3 Installing
    119
  • 2 Renewing roof »vehicles with ladder flap«
    127
  • 2.1 Tools
    127
  • 2.2 Removing
    129
  • 2.3 Installing
    131
  • 3 Renewing roof »Caddy Maxi«
    139
  • 3.1 Tools
    139
  • 3.2 Removing
    141
  • 3.3 Installing
    143
  • 4 Renewing front roof cross member
    149
  • 4.1 Tools
    149
  • 4.2 Removing
    149
  • 4.3 Installing
    150
  • 5 Renewing roof reinforcement
    152
  • 5.1 Tools
    152
  • 5.2 Removing
    152
  • 5.3 Installing
    153
  • 6 Renewing rear roof cross member
    155
  • 6.1 Tools
    155
  • 6.2 Removing
    155
  • 6.3 Installing
    157
  • 7 Renewing rear roof cross member (vehicles with ladder flap)
    160
  • 7.1 Tools
    160
  • 7.2 Removing
    161
  • 7.3 Installing
    161
  • 8 Renewing side panel
    163
  • 8.1 Tools
    164
  • 8.2 Removing
    164
  • 8.3 Installing
    167
  • 9 Renewing side panel - part section
    171
  • 9.1 Tools
    172
  • 9.2 Removing
    172
  • 9.3 Installing
    173
  • 10 Renewing side panel beneath guide rail
    176
  • 10.1 Tools
    177
  • 10.2 Removing
    177
  • 10.3 Installing
    178
  • 11 Renewing side panel - part section »Caddy Maxi«
    183
  • 11.1 Tools
    184
  • 11.2 Removing
    184
  • 11.3 Installing
    186
  • 12 Renewing side panel beneath guide rail »Caddy Maxi«
    191
  • 12.1 Tools
    192
  • 12.2 Removing
    192
  • 12.3 Installing
    194
  • 13 Renewing hinge pillar (A-pillar) - part section
    199
  • 13.1 Tools
    199
  • 13.2 Removing
    199
  • 13.3 Installing
    203
  • 14 Renewing inner hinge pillar (A-pillar)
    207
  • 14.1 Tools
    208
  • 14.2 Removing
    208
  • 14.3 Installing
    208
  • 15 Renewing upper hinge pillar reinforcement
    210
  • 15.1 Tools
    211
  • 15.2 Removing
    211
  • 15.3 Installing
    212
  • 16 Renewing lower hinge pillar reinforcement - part section
    214
  • 16.1 Tools
    214
  • 16.2 Removing
    214
  • 16.3 Installing
    216
  • 17 Renewing middle pillar
    220
  • 17.1 Tools
    221
  • 17.2 Removing
    221
  • 17.3 Installing
    222
  • 18 Renewing reinforcing for middle pillar
    226
  • 18.1 Tools
    226
  • 18.2 Removing
    226
  • 18.3 Installing
    229
  • 19 Renewing side member (sliding door side)
    231
  • 19.1 Overview of parting cuts »Caddy«
    232
  • 19.2 Overview of parting cuts »Caddy Maxi«
    233
  • 19.3 Tools
    234
  • 19.4 Removing
    234
  • 19.5 Installing
    235
  • 20 Renewing side member reinforcement
    238
  • 20.1 Tools
    239
  • 20.2 Removing
    239
  • 20.3 Installing
    240
  • 21 Renewing inner side member reinforcement - part section
    244
  • 21.1 Tools
    244
  • 21.2 Removing
    244
  • 21.3 Installing
    245
  • 22 Renewing connecting piece for floor panel - part section
    247
  • 22.1 Tools
    247
  • 22.2 Removing
    247
  • 22.3 Installing
    248
  • Body - rear
    251
  • 1 Renewing rear cross panel
    251
  • 1.1 Tools
    251
  • 1.2 Removing
    251
  • 1.3 Installing
    253
  • 2 Renewing lock carrier
    255
  • 2.1 Tools
    256
  • 2.2 Removing
    256
  • 2.3 Installing
    257
  • 3 Renewing tail light mounting
    259
  • 3.1 Tools
    259
  • 3.2 Removing
    259
  • 3.3 Installing
    261
  • 4 Renewing cross panel member
    263
  • 4.1 Tools
    263
  • 4.2 Removing
    264
  • 4.3 Installing
    265
  • 5 Renewing wheel housing liner
    266
  • 5.1 Tools
    267
  • 5.2 Removing
    267
  • 5.3 Installing
    268
  • 6 Renewing rear longitudinal member
    271
  • 6.1 Tools
    272
  • 6.2 Removing
    272
  • 6.3 Installing
    274
  • 7 Renewing cross member
    277
  • 7.1 Tools
    278
  • 7.2 Removing
    278
  • 7.3 Installing
    278
  • 8 Renewing luggage compartment floor - part section
    280
  • 8.1 Tools
    281
  • 8.2 Removing
    281
  • 8.3 Installing
    282
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)
Suitable car types 2K, 2C
Category Reparaturanleitung

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