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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Caddy / Caddy KA / Caddy Maxi

Original Volkswagen repair manual


11,32 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

3.976 KB

127 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brakes, Brake pedal and Vacuum system. Show more
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Repair manual Caddy / Caddy KA / Caddy Maxi Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Brake master cylinder and brake servo
    1
  • 1.2 Front brake FS III
    1
  • 1.3 Front brake FN 3
    2
  • 1.4 Rear brakes CI 38
    3
  • 1.5 Rear brake CII 41
    3
  • 1.6 Rear brakes, Bosch BIR, Caddy 2011 ▶
    4
  • 2 Allocation
    5
  • 2.1 Front brakes
    5
  • 2.2 Front brakes Caddy 2011 ▶
    5
  • 2.3 Rear brakes
    6
  • 2.4 Rear brakes Caddy 2011 ▶
    6
  • 3 Brake test
    8
  • 3.1 General information
    8
  • 3.2 Test for vehicles with front and all-wheel drive
    8
  • Anti-lock brake system
    9
  • 1 General information
    9
  • 1.1 General notes on anti-lock brake system
    9
  • 1.2 Notes for repair work on anti-lock brake system
    9
  • 1.3 Fault display via warning lamps
    11
  • 2 Vehicle diagnosis, testing and information system
    14
  • 2.1 Connecting vehicle diagnostic tester and selecting functions
    14
  • 3 Overview of fitting locations
    15
  • 4 Control unit and hydraulic unit
    19
  • 4.1 Assembly overview - ABS Mark 70 (ABS/TCS)
    19
  • 4.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    21
  • 4.3 Separating and assembling ABS control unit J104 and ABS hydraulic unit N55
    24
  • 4.4 Connecting brake lines to hydraulic unit
    26
  • 4.5 Assembly overview - ABS Mark 60 (ABS/EDL/TCS/ESP)
    26
  • 4.6 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    29
  • 4.7 Separating and assembling ABS control unit J104 and ABS hydraulic unit N55
    34
  • 4.8 Connecting brake lines to hydraulic unit
    35
  • 5 Sensors
    37
  • 5.1 Assembly overview - speed sensor on front axle
    37
  • 5.2 Removing and installing speed sensor on front axle
    38
  • 5.3 Assembly overview - speed sensor on rear axle
    38
  • 5.4 Removing and installing speed sensor on rear axle
    39
  • 5.5 Removing and installing ESP sensor unit G419
    39
  • 5.6 Removing and installing steering angle sender G85
    40
  • Brakes - mechanism
    41
  • 1 Front brakes
    41
  • 1.1 Assembly overview - front brake caliper FS III
    41
  • 1.2 Removing and installing brake pads/linings
    43
  • 1.3 Removing and installing brake caliper
    46
  • 1.4 Assembly overview - front brake caliper FN 3
    48
  • 1.5 Removing and installing brake pads/linings
    50
  • 1.6 Removing and installing brake caliper
    53
  • 2 Rear brakes
    55
  • 2.1 Assembly overview - rear brake CI 38
    55
  • 2.2 Removing and installing brake caliper
    57
  • 2.3 Removing and installing brake pads/linings
    59
  • 2.4 Assembly overview - rear brake CII 41
    61
  • 2.5 Installation instructions for brake carrier CII 41
    63
  • 2.6 Removing and installing brake caliper
    64
  • 2.7 Removing and installing brake pads/linings
    65
  • 2.8 Assembly overview - rear brake CII 41 (all-wheel drive)
    68
  • 2.9 Assembly overview - rear brakes, Bosch BIR, Caddy 2011 ▶
    71
  • 2.10 Removing and installing brake caliper
    72
  • 2.11 Removing and installing brake pads/linings
    74
  • 3 Handbrake
    77
  • 3.1 Assembly overview - handbrake lever
    77
  • 3.2 Removing and installing handbrake cable
    77
  • 3.3 Removing and installing handbrake cable, Caddy 2011 ▶
    79
  • 3.4 Adjusting handbrake
    81
  • 3.5 Adjusting handbrake, Caddy 2011 ▶
    82
  • 4 Brake pedal
    84
  • 4.1 Assembly overview - brake pedal
    84
  • 4.2 Separating brake pedal from brake servo
    85
  • Brakes - hydraulics
    86
  • 1 Front brake caliper
    86
  • 1.1 Assembly overview - brake caliper FS III
    86
  • 1.2 Removing and installing brake caliper FS III
    87
  • 1.3 Assembly overview - brake caliper FN3
    88
  • 1.4 Removing and installing brake caliper piston FN 3
    89
  • 2 Rear brake caliper
    93
  • 2.1 Assembly overview - brake caliper CI 38
    93
  • 2.2 Assembly overview - brake caliper CII 41
    94
  • 2.3 Assembly overview - brake caliper Bosch BIR
    95
  • 2.4 Dismantling and assembling brake caliper
    96
  • 2.5 Pre-bleeding brake caliper
    98
  • 3 Hydraulic system
    99
  • 3.1 General notes on brake fluid
    99
  • 3.2 Pre-bleeding hydraulic system
    99
  • 3.3 Bleeding hydraulic system following standard procedure
    100
  • 3.4 Subsequent bleeding of hydraulic system
    101
  • 3.5 Testing for leaks
    102
  • 4 Brake servo and brake master cylinder
    103
  • 4.1 Assembly overview - brake servo/brake master cylinder
    103
  • 4.2 Removing and installing brake master cylinder
    105
  • 4.3 Removing and installing brake servo
    107
  • 4.5 Removing and installing brake light switch F from model year 2007
    110
  • 4.6 Removing and installing brake light switch F , right-hand drive
    111
  • 5 Vacuum system
    114
  • 5.1 Vacuum pump for brake servo (vehicles with diesel engine)
    114
  • 5.2 Checking non-return valve
    114
  • 6 Brake lines/brake hoses
    115
  • 6.1 Removing and installing front brake hoses
    115
  • 6.2 Removing and installing rear brake hoses
    116
  • 6.3 Repairing brake lines
    117
  • 6.4 Assembly overview - flanging tool
    118
  • 6.5 Work instructions
    119
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)
Suitable car types 2K, 2C
Category Reparaturanleitung

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