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  • Examplepage for repair manual 6-cylinder injection engine (4-valve), mechanics
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  • Examplepage for repair manual 3 6-cylinder injection engine (4-valve), mechanics
  • Examplepage for repair manual 6-cylinder injection engine (4-valve), mechanics
  • Examplepage for repair manual 2 6-cylinder injection engine (4-valve), mechanics
  • Examplepage for repair manual 3 6-cylinder injection engine (4-valve), mechanics

6-cylinder injection engine (4-valve), mechanics

For Sharan

Original Volkswagen repair manual


14,29 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.955 KB

168 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly overview - cylinder head, Activated charcoal filter system and Electronic power control (EPC). Show more
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Repair manual Sharan 6-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Notes on removing
    4
  • 1.2 Securing engine to assembly stand
    8
  • 1.3 Notes on installing
    8
  • 1.4 Specified torques
    10
  • 1.5 Assembly mountings
    10
  • 1.6 Additional information and assembly work for vehicles with air conditioner
    11
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Part I
    13
  • 1.2 Part II
    16
  • 1.3 Removing and installing poly-V belt
    18
  • 2 Removing and installing sealing flanges and dual-mass flywheel
    20
  • 2.1 Renewing crankshaft oil seal, vibration damper end
    22
  • 2.2 Removing and installing drive plate
    24
  • 3 Dismantling and assembling pistons and conrods
    26
  • 3.1 Piston and cylinder dimensions
    30
  • 4 Removing and installing crankshaft
    31
  • Cylinder head, valve gear
    33
  • 1 Assembly overview - cylinder head
    33
  • 1.1 Removing and installing cylinder head cover
    38
  • 1.2 Removing and installing cylinder head
    41
  • 1.3 Checking valve timing
    47
  • 1.4 Removing and installing camshaft adjuster
    50
  • 1.5 Removing and installing camshaft timing chain and intermediate shaft drive chain
    57
  • 1.6 Checking compression
    68
  • 2 Repairing valve gear
    71
  • 2.1 Reworking valve seats
    75
  • 2.2 Removing and installing camshafts
    77
  • 2.3 Checking variable valve timing
    83
  • 2.4 Checking valve guides
    88
  • 2.5 Renewing valve stem seals
    88
  • Lubrication
    91
  • 1 Removing and installing parts of lubrication system
    91
  • 1.1 Engine oil:
    91
  • 1.2 Assembly overview - sump
    91
  • 1.3 Dismantling and assembling oil filter housing
    94
  • 1.4 Dismantling and assembling oil pump
    96
  • 1.5 Removing and installing sump
    97
  • 1.6 Checking oil pressure and oil pressure switch
    98
  • Cooling
    101
  • 1 Removing and installing parts of cooling system
    101
  • 1.1 Parts of cooling system, body side
    101
  • 1.2 Parts of cooling system - engine side
    103
  • 1.3 Coolant hose schematic diagram
    105
  • 1.4 Dismantling and assembling thermostat housing
    105
  • 1.5 Draining and adding coolant
    107
  • 1.6 Removing and installing radiator and fan
    110
  • 1.7 Checking radiator fan
    112
  • 1.8 Checking continued coolant circulation pump
    113
  • 1.9 Removing and installing coolant pump
    114
  • Fuel supply system
    119
  • 1 Removing and installing parts of fuel supply system
    119
  • 1.1 Removing and installing fuel tank with attachments and fuel filter
    119
  • 1.2 Safety measures when working on fuel supply
    123
  • 1.3 Rules for cleanliness
    123
  • 1.4 Removing and installing fuel delivery unit
    124
  • 1.5 Removing and installing fuel gauge sender
    125
  • 1.6 Crash fuel shut-off
    125
  • 1.7 Checking fuel pump
    126
  • 2 Activated charcoal filter system
    132
  • 2.1 Function
    132
  • 2.2 Repairing parts of activated charcoal filter system
    132
  • 2.3 Checking activated charcoal filter system
    134
  • 2.4 Checking fuel tank breather
    138
  • 3 Electronic power control (EPC)
    140
  • 3.1 Function of EPC system
    140
  • 3.2 Repairing parts of electronic power control (EPC)
    140
  • 3.3 Checking accelerator position sender
    142
  • Exhaust system
    146
  • 1 Removing and installing parts of exhaust system
    146
  • 1.2 Silencer with mountings
    148
  • 1.3 Checking catalytic converter
    148
  • 2 Secondary air system
    155
  • 2.1 Removing and installing parts of secondary air system
    155
  • 2.2 Checking secondary air system
    158
  • 2.3 Checking secondary air pump motor
    162
  • 2.4 Checking combination valve
    163
Manufacturer's designation 6-cylinder injection engine (4-valve), mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code AYL
Category Reparaturanleitung

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