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  • Examplepage for repair manual 6-speed manual gearbox 02N, all-wheel drive
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  • Examplepage for repair manual 3 6-speed manual gearbox 02N, all-wheel drive
  • Examplepage for repair manual 6-speed manual gearbox 02N, all-wheel drive
  • Examplepage for repair manual 2 6-speed manual gearbox 02N, all-wheel drive
  • Examplepage for repair manual 3 6-speed manual gearbox 02N, all-wheel drive

6-speed manual gearbox 02N, all-wheel drive

For Sharan

Original Volkswagen repair manual


31,50 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

13.350 KB

423 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Vehicle diagnosis testing and information system VAS 5051, Electrical and electronic components and their locations, Removing and installing gearbox, 01 3, Input shaft, Output shaft for 1st through 4th gears, Oil seals, Renew O-rings, Check gear oil in rear final drive, Renewing bevel box output flange oil seal (bevel box removed) and Bevel box. Show more
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Repair manual Sharan 6-speed manual gearbox 02N, all-wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation, ratios, capacities
    2
  • 2 Identifying rear final drive
    5
  • 2.1 Location on rear final drive
    5
  • 2.2 Identification code, assembly allocation, ratios, capacities
    5
  • 3 Overview - power transmission
    7
  • 4 Calculation of gear ratios
    9
  • 4.1 Notes on performance test
    9
  • 5 General repair notes
    10
  • 5.1 Contact corrosion!
    10
  • Clutch
    14
  • 1 Repairing clutch mechanism
    14
  • 1.1 Overview
    14
  • 1.2 Assembly overview - pedal cluster
    15
  • 1.3 Removing and installing mounting bracket
    16
  • 1.4 Removing and installing clutch pedal
    20
  • 1.5 Distinguishing between clutch pedal switches F36
    24
  • 1.6 Removing and installing clutch pedal switch F36 with rectangular housing
    24
  • 1.7 Removing and installing clutch pedal switch F36 with round housing
    25
  • 1.8 Adjusting clutch pedal travel
    25
  • 1.9 Removing and installing over-centre spring
    26
  • 1.10 Assembly overview - hydraulics (LHD)
    29
  • 1.11 Assembly overview - hydraulics (RHD)
    32
  • 1.12 Removing and installing master cylinder
    34
  • 1.13 Removing and installing pipe/hose line
    38
  • 1.14 Bleeding clutch system
    41
  • 2 Repairing clutch release mechanism
    43
  • 3 Repairing clutch
    44
  • Controls, housing
    49
  • 1 Vehicle diagnosis testing and information system VAS 5051
    49
  • 2 Electrical and electronic components and their locations
    51
  • 2.1 Removing and installing electrical and electronic components
    53
  • 2.2 Removing and installing Haldex coupling pump V181
    54
  • 3 Repairing selector mechanism
    57
  • 3.1 Installation position of selector mechanism
    57
  • 3.2 Removing and installing gear knob and cover
    59
  • 3.3 Repairing gear lever and selector housing
    61
  • 3.4 Assembly overview - removing and installing selector cables
    63
  • 3.5 Removing and installing selector housing and gear lever
    66
  • 3.6 Removing and installing selector cables
    68
  • 3.7 Adjusting selector mechanism, gearbox with retaining pin (through gearbox date 12 01 3)
    74
  • 3.9 Functional check
    80
  • 4 Removing and installing gearbox
    81
  • 4.1 Identifying gearbox for removal and installation
    81
  • 4.2 Removing and installing gearbox (vehicles with 4-cylinder engine)
    81
  • 4.3 Removing and installing gearbox (vehicles with 6-cylinder engine)
    102
  • 5 Removing and installing bevel box
    122
  • 5.1 Removing
    122
  • 5.2 Specified torque
    125
  • 6 Checking oil level in manual gearbox with bevel box
    127
  • 7 Dismantling and assembling gearbox
    129
  • 7.1 Overview - gearbox
    129
  • 7.2 Assembly overview
    130
  • 12 01 3
    131
  • 13 01 3
    133
  • 7.5 Removing and installing input shaft, output shafts, differential, bevel box and selector rods
    135
  • 7.6 Installing to engine and gearbox support
    138
  • 7.7 Dismantling and assembling procedure through gearbox date 12 01 3
    139
  • 13 01 8
    146
  • 8 Repairing gearbox housing
    173
  • 8.1 Repairing gearbox housing, through gearbox date 12 01 3
    173
  • 8.2 Repairing gearbox housing, from gearbox date 13 01 3 onwards
    177
  • 9 Repairing clutch housing
    188
  • 9.1 Repairing clutch housing, through gearbox date 12 01 3
    188
  • 9.2 Repairing clutch housing, from gearbox date 13 01 3 onwards
    192
  • 10 Dismantling and assembling selector mechanism on gearbox side
    198
  • 12 01 3
    198
  • 13 01 3
    200
  • 11 Repairing selector forks
    204
  • 11.1 Repairing selector forks, through gearbox date 12 01 3
    204
  • 11.2 Repairing selector forks, from gearbox date 13 01 3 onwards
    206
  • Gears, shafts
    209
  • 1 Input shaft
    209
  • 1.1 Dismantling and assembling input shaft, through gearbox date 12 01 3
    209
  • 1.2 Adjusting input shaft, through gearbox date 12 01 3
    216
  • 1.3 Dismantling and assembling input shaft from gearbox date 13 01 3
    220
  • 2 Output shaft for 1st through 4th gears
    228
  • 2.1 Assembly overview - output shaft for 1st through 4th gears
    228
  • 2.2 Dismantling and assembling output shaft for 1st through 4th gears
    230
  • 2.3 Adjusting output shaft for 1st through 4th gears
    248
  • 3 Output shaft for 5th, 6th and reverse gears
    254
  • 3.1 Assembly overview - output shaft for 5th, 6th and reverse gears
    254
  • 3.2 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    256
  • 3.3 Adjusting output shaft for 5th, 6th and reverse gears
    265
  • Final drive - rear differential
    270
  • 1 Propshaft
    270
  • 1.1 Removing and installing propshaft
    270
  • 1.2 Removing and installing rear flexible coupling
    273
  • 1.3 Repairing propshaft
    276
  • 2 Checking function of Haldex coupling
    284
  • 3 Oil seals
    285
  • 3.1 Renewing seal for propshaft flange on removed rear final drive
    285
  • 3.2 Renewing oil seals for flange shafts on installed rear final drive
    287
  • 4 Renew O-rings
    290
  • 5 Removing and installing rear final drive
    294
  • 5.1 Removing
    294
  • 5.2 Installing
    296
  • 5.3 Specified torque
    297
  • 6 Check gear oil in rear final drive
    298
  • 7 Checking oil level or changing oil in Haldex coupling
    299
  • 7.1 Checking oil level in Haldex coupling
    299
  • 7.2 Changing oil in Haldex coupling
    300
  • 7.3 Changing oil filter for Haldex coupling
    301
  • 8 Dismantling and assembling rear final drive
    303
  • 8.1 Assembly overview
    303
  • 8.2 Removing and installing cover for Haldex coupling and plates
    304
  • 8.3 Removing and installing pinion housing
    305
  • 8.4 Removing and installing differential and bevel gear with stub shaft
    307
  • 8.5 Removing and installing cover for Haldex coupling from plate housing
    310
  • 8.6 Dismantling and assembling procedure
    313
  • 9 Differential for rear final drive
    325
  • 9.1 Dismantling and assembling differential
    325
  • 10 Repair shaft bevel gear mounting
    330
  • 10.1 Assembly overview
    330
  • 11 Repairing bearings for bevel gear with stub shaft
    341
  • 11.1 Assembly overview
    341
  • 12.1 General notes
    349
  • 12.2 Adjustment and marking of final drive gear sets
    349
  • 12.3 Position of shims
    352
  • 12.4 Adjustment overview - rear final drive
    352
  • 12.5 Recommended sequence for new adjustment of final drive gear set
    353
  • 12.6 Adjusting shaft bevel gear
    353
  • 12.7 Adjusting bevel gear (with stub shaft)
    359
  • Final drive - front differential
    364
  • 1 Renewing flange shaft oil seals with gearbox and bevel box installed
    364
  • 1.1 Renewing oil seal for left flange shaft
    364
  • 1.2 Renewing seal for right flange shaft
    366
  • 2 Renewing bevel box output flange oil seal (bevel box removed)
    369
  • 2.1 Removing
    370
  • 2.2 Installing
    371
  • 3 Differential for manual gearbox
    372
  • 3.1 Dismantling and assembling differential
    372
  • 3.2 Adjusting differential
    380
  • 4 Adjustment overview - manual gearbox
    385
  • 5 Bevel box
    386
  • 5.1 Dismantling and assembling bevel box
    386
  • 6.1 General notes
    403
  • 6.2 Adjustment and marking of final drive gear sets
    403
  • 6.3 Position of shims
    404
  • 6.4 Adjustment overview - bevel box
    404
  • 6.5 Recommended sequence for new adjustment of final drive gear set
    405
  • 6.6 Determining shim "S4" thickness when renewing output flange
    405
  • 6.7 Adjusting shaft bevel gear
    406
  • 6.8 Adjusting bevel gear (with stub shaft)
    412
Manufacturer's designation 6-speed manual gearbox 02N, all-wheel drive
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Transmission designations 02NA
Transmission types JBP, JBQ, KHY, KHZ, KYE, LAK, EHH, FVP, JDP
Category Reparaturanleitung

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