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  • Examplepage for repair manual 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve), Mechanics

4-Cyl. injection engine (2 valve), Mechanics

For Sharan

Original Volkswagen repair manual


12,11 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.485 KB

138 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Activated charcoal filter system. Show more
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Repair manual Sharan 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    6
  • 1.4 Notes on installing
    7
  • 1.5 Tightening torques
    8
  • 1.6 Assembly mountings
    9
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    10
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Dismantling and assembling engine
    11
  • 1.2 Removing and installing ribbed belt
    24
  • 1.3 Removing, installing and tensioning toothed belts
    25
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    30
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    30
  • 2.2 Renewing crankshaft oil seal -belt pulley end-
    34
  • 2.3 Removing and installing drive plate
    37
  • 3 Removing and installing crankshaft
    40
  • 3.1 Removing and installing crankshaft
    40
  • 3.2 Crankshaft dimensions
    42
  • 4 Dismantling and assembling pistons and conrods
    43
  • 4.1 Dismantling and assembling pistons and conrods
    43
  • 4.2 Piston and cylinder dimensions
    49
  • Cylinder head, Valve gear
    50
  • 1 Removing and installing cylinder head
    50
  • 1.1 Removing and installing cylinder head
    50
  • 1.2 Removing and installing cylinder head
    54
  • 1.3 Checking compression pressures
    57
  • 2 Servicing valve gear
    59
  • 2.1 Servicing valve gear
    59
  • 2.2 Reworking valve seats
    66
  • 2.3 Replacing camshaft oil seal
    68
  • 2.4 Removing and installing camshaft
    70
  • 2.5 Checking hydraulic bucket tappets
    73
  • 2.6 Checking valve guides
    74
  • 2.7 Renewing valve guides
    74
  • 2.8 Renewing valve stem seals
    76
  • Lubrication
    80
  • 1 Removing and installing parts of the lubrication system
    80
  • 1.1 Removing and installing parts of the lubrication system
    80
  • 1.2 Checking oil pressure and oil pressure switch
    87
  • Cooling system
    89
  • 1 Removing and installing parts of cooling system
    89
  • 1.1 Removing and installing parts of cooling system
    89
  • 1.2 Parts of cooling system body side
    90
  • 1.3 Parts of cooling system - engine side
    92
  • 1.4 Coolant hose connection diagram
    96
  • 1.5 Dismantling and assembling coolant pump
    98
  • 1.6 Draining and filling cooling system
    100
  • 1.7 Removing and installing radiator and radiator fan
    102
  • Fuel supply system
    105
  • 1 Removing and installing parts of fuel supply system
    105
  • 1.1 Removing and installing parts of fuel supply system
    105
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    106
  • 1.3 Safety precautions when working on the fuel supply system
    113
  • 1.4 Rules for cleanliness
    113
  • 1.5 Adjusting throttle cable
    113
  • 1.6 Removing and installing fuel delivery unit
    115
  • 1.7 Checking fuel pump
    117
  • 1.8 Crash fuel shut-off
    118
  • 2 Activated charcoal filter system
    123
  • 2.1 Activated charcoal filter system
    123
  • 2.2 Function
    123
  • 2.3 Servicing parts of the activated charcoal filter system
    124
  • 2.4 Checking fuel tank breather
    126
  • Exhaust system
    128
  • 1 Removing and installing parts of exhaust system
    128
  • 1.1 Removing and installing parts of exhaust system
    128
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    128
  • 1.3 Silencer with mountings
    130
  • 2 Exhaust gas recirculation system
    131
  • 2.1 Exhaust gas recirculation system
    131
  • 2.2 Checking exhaust gas recirculation valve (mechanical)
    134
Manufacturer's designation 4-Cyl. injection engine (2 valve), Mechanics
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Engine code ADY
Category Reparaturanleitung

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