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  • Examplepage for repair manual 6-cylinder injection engine
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  • Examplepage for repair manual 3 6-cylinder injection engine

6-cylinder injection engine

For Golf

Original Volkswagen repair manual


18,72 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.540 KB

229 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Sealing flanges and flywheel, Crankshaft, Pistons and conrods, Cylinder head, Safety precautions when working on fuel supply system, Rules for cleanliness, Fuel tank, Checking components, Exhaust manifold, front exhaust pipe with catalytic converters and Lambda probes, Silencer with mountings and Secondary air system. Show more
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Repair manual Golf 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    4
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    10
  • 1.3 Installing engine
    11
  • 1.4 Specified torques for assembly mounting
    13
  • Crankshaft group
    15
  • 1 Dismantling and assembling engine
    15
  • 1.1 Part I: Assembly overview - chain drive
    17
  • 1.2 Part II: Assembly overview - crankshaft drive
    19
  • 1.3 Removing and installing vibration damper
    20
  • 1.4 Removing and installing poly V-belt
    22
  • 2 Sealing flanges and flywheel
    24
  • 2.1 Assembly overview - sealing flange
    24
  • 2.2 Removing and installing crankshaft seal on gearbox side
    25
  • 2.3 Renewing crankshaft sealing flange -vibration damper side-
    26
  • 2.4 Removing and installing flywheel
    28
  • 2.5 Removing and installing drive plate
    29
  • 3 Crankshaft
    31
  • 3.1 Assembly overview - crankshaft
    31
  • 3.2 Allocation of main bearing shells
    32
  • 3.3 Fitting sender wheel to crankshaft
    36
  • 3.4 Pulling needle bearing out of and driving into crankshaft
    37
  • 4 Pistons and conrods
    40
  • 4.1 Assembly overview - pistons and conrods
    40
  • 4.2 Checking pistons, piston rings and cylinder bores
    42
  • 4.3 Installing piston
    43
  • 4.4 Piston and cylinder dimensions
    44
  • Cylinder head, valve gear
    45
  • 1 Cylinder head
    45
  • 1.1 Assembly overview - cylinder head
    45
  • 1.2 Removing and installing cylinder head
    48
  • 1.3 Assembly overview - cover
    56
  • 1.4 Checking valve timing
    58
  • 1.5 Removing and installing camshaft adjuster
    61
  • 1.6 Removing and installing camshaft timing chain and intermediate shaft drive chain
    68
  • 1.7 Removing and installing cylinder head cover
    79
  • 1.8 Checking compression
    80
  • 2 Valve gear
    83
  • 2.1 Assembly overview
    83
  • 2.2 Removing and installing camshafts
    85
  • 2.3 Removing and installing camshaft control valves
    91
  • 2.4 Valve stem seals
    95
  • 2.5 Checking valve guides
    98
  • 2.6 Reworking valve seats
    99
  • Lubrication
    101
  • 1 Parts of lubrication system
    101
  • 1.1 Engine oil
    101
  • 1.2 Assembly overview - sump
    101
  • 1.3 Removing and installing oil sump
    104
  • 1.4 Assembly overview - oil filter bracket
    106
  • 1.5 Removing and installing oil filter bracket
    108
  • 1.6 Assembly overview - oil pump
    109
  • 1.7 Checking oil pressure and oil pressure switch
    111
  • Cooling
    115
  • 1 Removing and installing parts of cooling system
    115
  • 1.1 Assembly overview - parts of cooling system, body side
    116
  • 1.2 Assembly overview - cooling system, engine side (vehicles with manual gearbox)
    118
  • 1.3 Assembly overview - cooling system, engine side (vehicles with DSG®)
    119
  • 1.4 Assembly overview - thermostat housing
    121
  • 1.5 Coolant hose schematic diagram
    123
  • 1.6 Draining and filling coolant
    124
  • 1.7 Removing and installing fan support with fans
    127
  • 1.8 Removing and installing radiator
    128
  • 1.9 Checking continued coolant circulation pump
    130
  • 1.10 Removing and installing coolant pump
    131
  • 1.11 Removing and installing thermostat housing
    134
  • 1.12 Removing and installing thermostat
    137
  • 1.13 Removing and installing coolant pipe
    138
  • 1.14 Checking cooling system for leaks
    140
  • Fuel supply system
    142
  • 1 Safety precautions when working on fuel supply system
    142
  • 2 Rules for cleanliness
    143
  • 3 Fuel tank
    144
  • 3.1 Assembly overview - fuel tank
    144
  • 3.2 Emptying fuel tank
    146
  • 3.3 Removing and installing fuel tank
    151
  • 4 Repairing fuel supply
    155
  • 4.1 Removing and installing fuel delivery unit
    155
  • 4.2 Removing and installing fuel gauge sender 2 G169
    158
  • 4.3 Removing and installing suction-jet pump
    160
  • 4.4 Removing and installing fuel gauge sender G
    160
  • 4.5 Assembly overview - fuel filter with attachments
    162
  • 4.6 Removing and installing fuel filter
    163
  • 4.7 Checking fuel pump
    164
  • 4.8 Bleeding fuel system
    171
  • 5 Electronic power control (EPC)
    174
  • 5.1 Assembly overview - accelerator module
    174
  • 5.2 Removing and installing accelerator module
    174
  • 6 Activated charcoal filter system
    177
  • 6.1 Assembly overview - activated charcoal filter system
    177
  • 6.2 Checking fuel tank breather
    177
  • Mixture preparation - injection
    180
  • 1 Repairing injection system
    180
  • 1.1 General notes on the injection system
    180
  • 1.2 Technical data
    180
  • 1.3 Assembly overview - intake manifold
    181
  • 1.4 Removing and installing throttle valve module J338
    183
  • 1.5 Removing and installing intake manifold
    184
  • 1.6 Assembly overview - fuel rail
    186
  • 1.7 Assembly overview - air filter
    188
  • 1.8 Assembly overview - resonator with resonance air pipe
    189
  • 1.9 Checking intake air preheating
    189
  • 2 Checking components
    191
  • 2.1 Checking vacuum unit for intake manifold flaps
    191
  • 2.2 Checking injectors for leaks and quantity injected
    192
  • 2.3 Checking fuel pressure regulator and holding pressure
    195
  • 3 Engine control unit
    199
  • 3.1 Removing and installing engine control unit
    199
  • 3.2 Removing and installing anti-theft engine control unit
    199
  • Exhaust system
    203
  • 1 Exhaust manifold, front exhaust pipe with catalytic converters and Lambda probes
    203
  • 1.2 Removing and installing Lambda probe G39 and Lambda probe 2 G108
    206
  • 1.3 Removing and installing exhaust manifold
    208
  • 1.4 Removing and installing front exhaust pipe with catalytic converters
    209
  • 2 Silencer with mountings
    212
  • 2.1 Assembly overview - silencers with mountings
    212
  • 2.2 Checking exhaust flap
    213
  • 2.3 Aligning exhaust system free of stress
    214
  • 3 Secondary air system
    216
  • 3.1 Function
    216
  • 3.2 Assembly overview - secondary air system
    216
  • 3.3 Removing and installing secondary air pump motor V101
    217
  • 3.4 Checking combi-valve for secondary air system
    218
  • 3.5 Removing and installing left combi-valve for secondary air
    218
  • Ignition system
    219
  • 1 Ignition system
    219
  • 1.1 General notes on ignition system
    219
  • 1.2 Safety precautions
    219
  • 1.3 Assembly overview - parts of ignition system
    220
  • 1.4 Removing and installing ignition coils with output stage
    221
  • 1.5 Test data, spark plugs
    223
Manufacturer's designation 6-cylinder injection engine
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007)
Suitable car types 1K1
Engine code BUB
Category Reparaturanleitung

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