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Body Repairs

For Golf

Original Volkswagen repair manual


21,77 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

6.828 KB

272 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing right bracket, Renewing upper wheel housing longitudinal member and Repairing threads for securing subframe (suspension subframe). Show more
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Repair manual Golf Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Identification plate
    2
  • 1.3 Vehicle data sticker
    3
  • 2 Safety instructions
    4
  • 3 Moulded foam elements
    5
  • 4 Galvanized body parts
    6
  • 5 High strength body parts
    7
  • 6 Laser welding
    10
  • 7 Body panel gaps/shut lines
    11
  • 8 Body dimensions
    14
  • 8.1 Body - front
    14
  • 8.2 Body - centre
    18
  • 8.3 Body - rear
    26
  • 8.4 Floor group - front
    28
  • 8.5 Floor group - centre
    30
  • 8.6 Floor group - rear
    31
  • 9 Alignment bracket set
    32
  • 9.1 Overview
    32
  • 10 Portal gauge
    33
  • 10.1 2-door vehicle
    33
  • 10.2 4-door vehicle
    34
  • Body - front
    36
  • 1 Renewing right bracket
    36
  • 1.1 Tools
    36
  • 1.2 Removing
    37
  • 1.3 Installing
    38
  • 2 Renewing left console
    40
  • 2.1 Tools
    40
  • 2.2 Removing
    41
  • 2.3 Installing
    42
  • 3 Renewing retaining bracket for subframe
    44
  • 3.1 Removing
    44
  • 3.2 Installing
    45
  • 4 Renewing front bumper bracket
    47
  • 4.1 Removing
    47
  • 4.2 Installing
    48
  • 5 Renewing upper wheel housing longitudinal member
    50
  • 5.1 Tools
    50
  • 5.2 Removing
    51
  • 5.3 Installing
    51
  • 6 Renewing upper longitudinal member for wheel housing - part section
    53
  • 6.1 Tools
    53
  • 6.2 Removing
    54
  • 6.3 Installing
    54
  • 7 Renewing front wheel housing
    56
  • 7.1 Tools
    56
  • 7.2 Removing
    57
  • 7.3 Installing
    57
  • 8 Repairing threads for securing subframe (suspension subframe)
    59
  • 8.1 Contents of thread repair kit
    61
  • 8.2 Repairing thread
    62
  • 9 Renewing front longitudinal member
    65
  • 9.1 Tools
    65
  • 9.2 Removing
    66
  • 9.3 Installing
    67
  • 10 Renewing front longitudinal member - part section
    73
  • 10.1 Tools
    73
  • 10.2 Removing
    74
  • 10.3 Installing
    76
  • Body - centre
    78
  • 1 Renewing roof
    78
  • 1.1 Tools
    78
  • 1.2 Removing
    80
  • 1.3 Installing
    81
  • 2 Renewing roof side member
    91
  • 2.1 Tools
    91
  • 2.2 Removing
    92
  • 2.3 Installing
    95
  • 2.4 Foam treating roof side member
    98
  • 3 Renewing front roof cross member
    104
  • 3.1 Tools
    104
  • 3.2 Removing
    105
  • 3.3 Installing
    106
  • 4 Renewing roof reinforcement, vehicles with no sliding/tilting sunroof
    107
  • 4.1 Removing
    107
  • 4.2 Installing
    108
  • 5 Renewing rear roof cross member
    109
  • 5.1 Removing
    109
  • 5.2 Installing
    110
  • 6 Renewing A-pillar - part section
    112
  • 6.1 Tools
    113
  • 6.2 Removing
    113
  • 6.3 Installing
    115
  • 7 Renewing A-pillar reinforcement
    118
  • 7.1 Tools
    119
  • 7.2 Removing
    120
  • 7.3 Installing
    121
  • 8 Renewing B-pillar
    124
  • 8.1 Tools
    125
  • 8.2 Removing
    126
  • 8.3 Installing
    127
  • 9 Renewing B-pillar reinforcement
    132
  • 9.1 Tools
    133
  • 9.2 Removing
    134
  • 9.3 Installing
    136
  • 10 Renewing B-pillar reinforcement
    145
  • 10.1 Tools
    146
  • 10.2 Removing
    147
  • 10.3 Installing
    151
  • 11 Renewing side member
    161
  • 11.1 Tools
    162
  • 11.2 Removing
    162
  • 11.3 Installing
    164
  • 12 Renewing seat cross member mounting plate
    169
  • 12.1 Removing
    170
  • 12.2 Installing
    171
  • 13 Renewing seat cross member mounting plate
    172
  • 13.1 Removing
    173
  • 13.2 Installing
    174
  • 14 Renewing front side member reinforcement
    175
  • 14.1 Tools
    176
  • 14.2 Removing
    177
  • 14.3 Installing
    178
  • 15 Renewing rear side member reinforcement
    180
  • 15.1 Tools
    181
  • 15.2 Removing
    182
  • 15.3 Installing
    183
  • 16 Renewing rear side member reinforcement
    185
  • 16.1 Tools
    186
  • 16.2 Removing
    187
  • 16.3 Installing
    187
  • 17 Renewing seat cross member
    190
  • 17.1 Removing
    191
  • 17.2 Installing
    191
  • Body - rear
    192
  • 1 Renewing cross panel
    192
  • 1.1 Tools
    192
  • 1.2 Removing
    193
  • 1.3 Installing
    194
  • 2 Renewing tail light mounting
    196
  • 2.1 Tools
    196
  • 2.2 Removing
    197
  • 2.3 Installing
    198
  • 3 Renewing reinforcing for tail light mounting plate
    200
  • 3.1 Tools
    200
  • 3.2 Removing
    201
  • 3.3 Installing
    202
  • 4 Renewing cross panel member
    204
  • 4.1 Tools
    204
  • 4.2 Removing
    204
  • 4.3 Installing
    204
  • 5 Renewing C-pillar reinforcement
    206
  • 5.1 Tools
    209
  • 5.2 Removing
    209
  • 5.3 Installing
    210
  • 6 Renewing rear longitudinal member - part section
    212
  • 6.1 Tools
    212
  • 6.2 Removing
    213
  • 6.3 Installing
    215
  • 7 Renewing side panel - part section
    218
  • 7.1 Tools
    220
  • 7.2 Removing
    221
  • 7.3 Installing
    222
  • 8 Renewing side panel - part section
    228
  • 8.1 Tools
    230
  • 8.2 Removing
    231
  • 8.3 Installing
    232
  • 9 Renewing inner side panel
    235
  • 9.1 Tools
    237
  • 9.2 Removing
    238
  • 9.3 Installing
    240
  • 10 Renewing outer wheel housing liner
    244
  • 10.1 Tools
    245
  • 10.2 Removing
    245
  • 10.3 Installing
    247
  • 11 Renewing spare wheel well
    251
  • 11.1 Tools
    251
  • 11.2 Removing
    252
  • 11.3 Installing
    253
  • 12 Renewing spare wheel well - part section
    256
  • 12.1 Removing
    256
  • 12.2 Installing
    257
  • 13 Renewing spare wheel well
    260
  • 13.1 Tools
    261
  • 13.2 Removing
    261
  • 13.3 Installing
    263
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007)
Suitable car types 1K1
Category Reparaturanleitung

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