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  • Examplepage for repair manual 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 6-speed manual gearbox 0AJ

6-speed manual gearbox 0AJ

For Golf / Touran / Passat / Passat Variant / Golf Plus / EOS / Scirocco / Passat/Passat Variant

Original Volkswagen repair manual


29,58 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

8.718 KB

391 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety precautions
    1
  • 1.1 Safety precautions for vehicles with a start-stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Identification codes, assembly allocation, ratios and capacities
    3
  • 3.5 Identification codes, assembly allocation and capacities, Passat 2006 ►
    6
  • 3.6 Identification code, assembly allocation, transmission ratios and capacities, Passat 2011 ►
    7
  • 3.7 Identification codes, assembly allocation and capacities, Eos 2006 ►
    8
  • 3.9 Identification codes, assembly allocation, ratios and capacities, Touran 2003 ►
    12
  • 3.10 Calculation of gear ratios
    13
  • 4 Overview - power transmission
    15
  • 5 General repair instructions
    17
  • Clutch
    20
  • 1 Clutch mechanism
    20
  • 1.1 Overview - clutch actuation
    20
  • 1.2 Assembly overview, pedal cluster with clutch pedal switch F36 , only Touran up to 05.03
    22
  • 1.3 Only Touran up to 05.03 - removing and installing clutch pedal switch F36
    23
  • 1.5 Removing and installing over-centre spring
    27
  • 1.6 Removing and installing clutch pedal
    51
  • 1.7 Removing and installing mounting bracket
    78
  • 1.8 Removing and installing master cylinder
    114
  • 1.9 Removing and installing clutch position sender G476
    120
  • 1.10 Assembly overview - hydraulics (LHD)
    122
  • 1.11 Assembly overview - hydraulics (RHD)
    124
  • 1.12 Removing and installing slave cylinder
    125
  • 1.13 Bleeding clutch system
    127
  • 2 Clutch release mechanism
    129
  • 2.1 Assembly overview - clutch release mechanism
    129
  • 2.2 Repairing clutch release mechanism
    130
  • 3 Clutch
    132
  • 3.1 Assembly overview - clutch
    132
  • 3.2 Removing and installing clutch
    134
  • Controls, housing
    138
  • 1 Selector mechanism
    138
  • 1.1 Installation position of selector mechanism
    138
  • 1.2 Overview - selector mechanism
    139
  • 1.3 Assembly overview - gear knob and cover
    139
  • 1.4 Removing and installing gear knob with gaiter and noise insulation
    141
  • 1.5 Assembly overview - Gear lever and selector housing
    147
  • 1.6 Dismantling and assembling selector mechanism (from 11.06)
    151
  • 1.7 Assembly overview - Selector cables
    156
  • 1.8 Removing and installing selector mechanism
    164
  • 1.9 Adjusting selector mechanism
    168
  • 2 Removing and installing gearbox
    171
  • 2.1 Removing and installing gearbox, Touran (except vehicles with 1.2 l engine)
    171
  • 2.2 Removing and installing gearbox, Touran (only vehicles with 1.2 l engine)
    185
  • 2.3 Removing and installing gearbox, Golf 2004 ►
    201
  • 2.4 Removing and installing gearbox, Golf 2009 ► with 1.2 l engine
    215
  • 2.6 Removing and installing gearbox, Golf Plus with 1.2 l engine
    249
  • 2.7 Removing and installing gearbox, Golf Plus with 1.4 l engine
    263
  • 2.8 Removing and installing gearbox, Passat 2006 ► and Eos
    279
  • 2.9 Removing and installing gearbox - Scirocco
    291
  • 3 Transporting gearbox
    307
  • 4 Securing to engine and gearbox support
    308
  • 5 Gear oil
    310
  • 5.1 Checking gear oil level
    310
  • 5.2 Fill with gear oil
    311
  • 6 Dismantling and assembling gearbox
    313
  • 6.1 Overview - gearbox
    313
  • 6.2 Overview - dismantling and assembling gearbox
    314
  • 6.4 Assembly overview - removing and installing clutch housing
    317
  • 6.6 Dismantling and assembling gearbox
    319
  • 7 Gearbox housing and clutch housing
    335
  • 7.1 Assembly overview - gearbox housing and clutch housing
    335
  • 8 Gearbox housing cover
    338
  • 8.1 Assembly overview - gearbox housing cover
    338
  • 8.2 Repairing gearbox housing cover
    339
  • 9 Selector unit
    341
  • 9.1 Assembly overview - selector unit
    341
  • 9.2 Repairing selector unit
    342
  • 10 Selector forks
    344
  • 10.1 Assembly overview - selector forks
    344
  • 10.2 Repairing selector forks
    345
  • Gears, shafts
    349
  • 1 Input shaft
    349
  • 1.1 Assembly overview - input shaft
    349
  • 1.2 Dismantling and assembling input shaft
    352
  • 1.3 Renewing input shaft seal
    360
  • 2 Output shaft
    362
  • 2.1 Assembly overview - output shaft
    362
  • 2.2 Dismantling and assembling output shaft
    365
  • Final drive - differential
    371
  • 1 Oil seals
    371
  • 1.1 Renewing left flange shaft oil seal with gearbox installed
    371
  • 1.2 Renewing right flange shaft oil seal with gearbox installed
    372
  • 2 Differential
    376
  • 2.1 Assembly overview - differential
    376
  • 2.2 Dismantling and assembling differential
    378
  • 2.3 Adjusting differential
    382
Manufacturer's designation 6-speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Passat/Passat Variant (2011 >)
Suitable car types 1K1, 3C, 5M, 1F, 137, 5K1, 521, 362, 365
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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