THE CAR REPAIR SHOP
0
Home » Manuals » 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 02E
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E

6-speed dual clutch gearbox 02E

For Golf / Touran / Passat / Passat Variant / Golf Plus / EOS / Passat CC / Scirocco / Sharan

Original Volkswagen repair manual


26,62 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

10.823 KB

344 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch, Electrical and electronic components and their locations DSG®, Removing and installing gear oil cooler, Renewing selector shaft lever oil seal with gearbox removed, Emergency release of selector lever, Selector mechanism up to 02.2009, Transporting gearbox and securing to assembly stand, Currently, no repairs can be made to gears and shafts and Overview - seals. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 6-speed dual clutch gearbox 02E PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 General repair instructions
    1
  • 1.1 Tools
    1
  • 1.2 Gearbox
    1
  • 1.3 Overview
    1
  • 1.4 Seals
    2
  • 1.5 DSG® oil
    3
  • 1.6 Oil filter change - »Yes or no?«
    3
  • 1.7 Oil drain and inspection plug A
    3
  • 1.8 Nuts and bolts
    4
  • 1.9 Electrical components
    4
  • 2 Fault finding
    5
  • 2.1 General notes on fault finding
    5
  • 2.2 Useful information about the “behaviour of the control unit in the event of a gearbox fault”
    5
  • 2.3 Special notes on fault finding
    6
  • 3 Identification of gearbox
    8
  • 3.1 Reading gearbox code letters
    8
  • 4 Code - engine allocation
    10
  • 4.1 Golf Plus 2009 ►
    10
  • 4.2 Golf Plus 2005 ►
    10
  • 4.3 Golf 2009 ►
    11
  • 4.4 Scirocco 2009 ►
    11
  • 4.5 Golf 2004 ►
    11
  • 4.6 Touran 2003 ►
    12
  • 4.7 Passat 2006 ►
    13
  • 4.8 Eos 2006 ►
    13
  • 4.9 Passat CC 2009 ►; CC 2010 ►
    14
  • 4.10 Sharan 2011 ►
    14
  • 5 Capacity
    15
  • Clutch
    16
  • 1 Clutch
    16
  • 1.1 Assembly overview - dual clutch
    16
  • 1.2 Removing and installing clutch end cover
    18
  • 1.3 Removing dual clutch
    24
  • 1.4 Installing dual clutch
    25
  • Controls, housing
    31
  • 1 Electrical and electronic components and their locations DSG®
    31
  • 1.1 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
    31
  • 1.2 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox removed)
    40
  • 2 Removing and installing gear oil cooler
    48
  • 3 Removing and installing oil pump
    51
  • 4 Renewing selector shaft lever oil seal with gearbox removed
    55
  • 5 Emergency release of selector lever
    57
  • 6 Removing and installing selector lever handle
    58
  • 6.1 Moving push-button in the handle to installation position
    60
  • 7 Selector mechanism up to 02.2009
    62
  • 7.1 Overview of selector mechanism up to 02.2009
    62
  • 7.2 Removing and installing selector lever cable up to 02.2009
    63
  • 7.3 Checking selector lever cable
    70
  • 7.4 Adjusting selector lever cable
    70
  • 8 Checking selector mechanism
    72
  • 8.1 Selector lever in “P” position and ignition switched on
    72
  • 8.2 Selector lever in “N” position and ignition switched on
    72
  • 8.3 Selector lever in position “Tiptronic”
    72
  • 8.4 Ignition and light switched on
    72
  • 8.5 Selector lever position indicator
    72
  • 9 Selector mechanism from 03.2009 onwards
    73
  • 9.1 Overview of selector mechanism in vehicles from 03.2009 onwards
    73
  • 9.2 Removing and installing selector mechanism, from 03.2009
    74
  • 10 Removing and installing gearbox
    78
  • 10.1 Removing gearbox, Passat CC 2009 ►, CC 2010 ► with 2.0 l petrol engine
    78
  • 10.2 Removing gearbox, Golf 2009 ►, Golf Plus 2009 ► with 2.0 l petrol engine
    87
  • 10.3 Removing gearbox, Golf Plus 2005 ► with 1.4 l petrol engine
    96
  • 10.4 Removing gearbox, Passat CC 2009 ►, CC 2010 ► diesel engine
    103
  • 10.6 Removing gearbox, Golf Plus 2009 ► with 2.0 l diesel engine
    122
  • 10.7 Removing gearbox, Golf 2009 ► 2.0 l diesel engine
    130
  • 10.8 Removing gearbox, Passat CC 2009 ►, CC 2010 ► with 3.6 l - V6 engine (all-wheel drive)
    137
  • 10.9 Removing gearbox, Golf 2004 ▸ with 1.9 l and 2.0 l diesel engine
    144
  • 10.10 Removing gearbox, Golf 2004 ► with 125 kW - 2.0 l diesel engine
    151
  • 10.11 Removing gearbox, Eos 2006 ►, with 3.2 and 3.6 l - V6 engine
    157
  • 10.12 Removing gearbox, Golf 2004 ► with 1.4 l petrol engine
    164
  • 10.13 Removing gearbox, Golf 2004 ► with 2.0 l petrol engine
    171
  • 10.14 Removing gearbox, Golf 2004 ►, with 3.2 l - V6 engine (R32 all-wheel drive)
    176
  • 10.15 Removing gearbox, Golf Plus 2005 ► with 1.9 l and 2.0 l diesel engine, with 2.0 l petrol engine
    185
  • 10.16 Removing gearbox, Eos 2006 ► with 2.0 l petrol engine
    192
  • 10.17 Removing gearbox, Eos 2005 ► with 2.0 l diesel engine
    199
  • 10.18 Removing gearbox, Touran 2003 ►
    206
  • 10.19 Removing gearbox, Passat 2006 ► with 2.0 l diesel engine
    214
  • 10.20 Removing gearbox, Passat 2006 ► with 2.0 l petrol engine
    222
  • 10.21 Removing gearbox, Passat 2006 ► with 3.6 l - V6 engine (all-wheel drive)
    227
  • 10.22 Removing gearbox, Scirocco 2009 ► with 2.0 l diesel engine
    233
  • 10.23 Removing gearbox, Scirocco 2009 ► with 2.0 l petrol engine
    242
  • 10.24 Removing gearbox, Sharan 2011 ► with 2.0 l diesel engine
    251
  • 10.25 Removing gearbox, Sharan 2011 ► with 1.8 l and 2.0 l petrol engine
    259
  • 10.26 Removing gearbox, Sharan 2011 ► with 1.4 l petrol engine
    268
  • 10.27 Install gearbox
    275
  • 11 Torque settings »gearbox to engine«
    277
  • 11.1 Torque settings (ELSA)
    277
  • 12 Transporting gearbox and securing to assembly stand
    285
  • 13 Removing and installing bevel box, Golf 2004 ► and Passat 2006 ►
    286
  • 14.1 Specified torques
    297
  • 16 Oil and oil filter
    303
  • 16.1 Oil filter: renewing
    303
  • 16.2 Checking oil level and topping up
    304
  • 16.3 Draining and filling oil
    307
  • Gears, shafts
    311
  • 1 Currently, no repairs can be made to gears and shafts
    311
  • Final drive - differential
    312
  • 1 Overview - seals
    312
  • 1.1 Renewing seals for right flange shaft or stub shaft - front-wheel drive
    313
  • 2 Renewing oil seal for left flange shaft - front and all-wheel drive
    315
  • 2.1 Renewing oil seal for right flange shaft - all-wheel drive
    316
  • 2.2 Dismantling and assembling flange shaft
    318
  • 3 Renewing oil seal for propshaft drive flange at bevel box
    320
  • 4 Assembly overview - Flange shafts and seals on bevel box
    326
  • 4.1 Renewing seal on gearbox between bevel box and gearbox
    327
  • 4.2 Removing and installing right flange shaft
    328
  • 4.3 Renewing seal for right flange shaft on outside of bevel box
    330
  • 4.4 Renewing needle bearing (polygon bearing) for right output shaft drive flange
    331
  • 4.5 Renewing seal on bevel box between gearbox and bevel box
    333
  • 5 Checking and topping up gear oil in bevel box
    335
  • 5.1 Checking gear oil in bevel box
    335
  • 5.2 Topping up gear oil in bevel box
    336
Manufacturer's designation 6-speed dual clutch gearbox 02E
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Sharan (2011)
Suitable car types 1K1, 3C, 5M, 1F, 357, 137, 5K1, 521, 7N1
Transmission designations 02E
Transmission types GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

4-cylinder injection engine, 2005▸

Examplepage for repair manual 4-cylinder injection engine, 2005▸

For Golf (2004 - 2007) / Jetta (2005 - 2007)

11,89 € Details

6-cylinder injection engine

Examplepage for repair manual 6-cylinder injection engine

For Golf (2004 - 2007)

18,72 € Details

4-cylinder diesel engine (2.0 l engine, 2-valve, SDI)

Examplepage for repair manual 4-cylinder diesel engine (2.0 l engine, 2-valve, SDI)

For Golf (2004 - 2007) / Golf Plus (2005 - 2007)

13,27 € Details

4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

Examplepage for repair manual 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

For Golf (2004 - 2007) / Scirocco (2008) / Golf (2009) / Golf Cabriolet (2012)

24,65 € Details

Maintenance

Examplepage for repair manual Maintenance

For Golf (2004 - 2007) / Golf Plus (2005 - 2007)

15,31 € Details

4-cyl. injection engine (1.8 and 2.0 l engine, chain drive)

Examplepage for repair manual 4-cyl. injection engine (1.8 and 2.0 l engine, chain drive)

For Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008) / EOS (2006) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009)

46,09 € Details

4-cyl. injection engine (1.4 l engine, 4V, EA 111, turbocharger)

Examplepage for repair manual 4-cyl. injection engine (1.4 l engine, 4V, EA 111, turbocharger)

For Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Tiguan (2008) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >)

28,47 € Details

4-cylinder diesel engine (1.9 l engine)

Examplepage for repair manual 4-cylinder diesel engine (1.9 l engine)

For Golf (2004 - 2007) / Golf Plus (2005 - 2007)

17,13 € Details

Communication

Examplepage for repair manual Communication

For Golf (2004 - 2007) / Golf Plus (2005 - 2007)

15,75 € Details

General information - Paint, passenger vehicles

Examplepage for repair manual General information - Paint, passenger vehicles

For Touareg (2003 - 2007) / New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / Phaeton (2001 - 2008) / Golf Variant (2007) / Golf (2004 - 2007) / Jetta (2005 - 2007) / Polo (2002 - 2005) / Touran (2003 - 2011) / Golf Plus (2005 - 2007) / Polo (2005 - 2007) / Sharan (1995 - 2010) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Jetta (Mexiko) (1998 - 2007) / Golf VII (2013) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Arteon () / Beetle (2017) / Polo [IN] (2016 >) / T-Roc (2018 >) / Passat (USA) (2019 >) / Up! (2020 >) / T-Roc Cabriolet (2020 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

34,27 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 3D0615448D Luftfuehrg

3D0615448D

Luftfuehrg

25,59 €

Details
car part 8D0820992 Stopfen

8D0820992

Stopfen

6,43 €

Details
car part ASE85200800B00 Steckeinsa

ASE85200800B00

Steckeinsa

44,33 €

Details
car part 80A820035C Ventil

80A820035C

Ventil

149,17 €

Details
car part 7N0122101P Schlauch

7N0122101P

Schlauch

58,16 €

Details

4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

Examplepage for repair manual 4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

For Typ 2 / Typ 2 7-9-Sitzer / Typ 2 Doppelkabine / Typ 2 Pritsche (1968 - 2007) / MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN (1980 - 1999)

8,15 € Details

Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

Examplepage for repair manual Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

For Golf / Golf Variant / Vento (1992 - 1999)

12,04 € Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts