5-speed manual gearbox 0AF

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 1.1 Location on gearbox
  1
• 1.2 Code letters, assembly allocation and capacities - Golf 2004 ►
  2
• 1.3 Identification codes, assembly allocation, capacities, Golf 2009 ►
  3
• 1.4 Identification codes, assembly allocation, capacities, Golf Plus 2005 ►
  4
• 1.5 Identification codes, assembly allocation, capacities, Golf Plus 2009 ►
  5
• 2 Overview - power transmission
  7
• 3 Calculating overall gear ratio “i”
  9
• 4 General repair instructions
  10
• 4.1 Gearbox
  10
• 4.2 Gaskets and seals
  10
• 4.3 Sealant
  10
• 4.4 Locking devices
  11
• 4.5 Nuts and bolts
  11
• 4.6 Mountings
  11
• 4.7 Shims
  11
• 4.8 Synchro-rings
  12
• 4.9 Gear wheels
  12
• 4.10 Synchromeshed gears
  12
• 4.11 Clutch
  12
• 5 Safety measures for vehicles with start/stop system
  13
• Clutch
  14
• 1 Repairing clutch mechanism
  14
• 1.1 Overview
  14
• 1.2 Assembly overview - pedal cluster
  15
• 1.3 Removing and installing over-centre spring - Golf 2004 ►
  16
• 1.4 Removing and installing over-centre spring, Golf 2009 ►, LHD vehicles
  21
• 1.5 Removing and installing over-centre spring - Golf 2009 ► right-hand drive
  26
• 1.6 Removing and installing over-centre spring, Golf Plus
  31
• 1.7 Removing and installing clutch pedal - Golf 2004 ►
  36
• 1.8 Removing and installing clutch pedal, Golf 2009 ►, LHD vehicles
  41
• 1.9 Removing and installing clutch pedal - Golf 2009 ► right-hand drive
  46
• 1.10 Removing and installing clutch pedal, Golf Plus
  51
• 1.11 Removing and installing mounting bracket, Golf 2004 ►
  57
• 1.12 Removing and installing mounting bracket, Golf 2009 ►, LHD vehicles
  62
• 1.14 Removing and installing mounting bracket, Golf Plus, LHD vehicles
  73
• 1.15 Removing and installing master cylinder
  79
• 1.16 Removing and installing clutch position sender G476
  81
• 1.17 Assembly overview - hydraulics (LHD)
  83
• 1.18 Assembly overview - hydraulics (RHD)
  86
• 1.19 Removing and installing slave cylinder
  87
• 1.20 Bleeding clutch system
  89
• 2 Repairing clutch release mechanism
  91
• 3 Repairing clutch
  93
• Controls, housing
  97
• 1 Repairing selector mechanism
  97
• 1.1 Installation position of selector mechanism
  97
• 1.2 Removing and installing gear knob and cover
  99
• 1.3 Removing and installing gaiter with gear knob and noise insulation, Golf
  100
• 1.4 Removing and installing gaiter with gear knob and noise insulation, Golf Plus
  101
• 1.5 Repairing gear lever and selector housing (through 10.06)
  103
• 1.6 Repairing gear lever and selector housing (from 11.06)
  105
• 1.7 Assembly overview - removing and installing selector cables
  111
• 1.8 Plastic relay lever
  114
• 1.9 Removing and installing selector mechanism
  116
• 1.10 Adjusting selector mechanism
  120
• 2 Removing and installing gearbox, Golf 2004 ►
  124
• 2.1 Removing gearbox
  126
• 2.2 Install gearbox
  132
• 3 Removing and installing gearbox, Golf 2009 ►
  140
• 3.1 Removing gearbox
  142
• 3.2 Install gearbox
  148
• 4 Removing and installing gearbox, Golf Plus
  155
• 4.1 Removing gearbox
  158
• 4.2 Install gearbox
  164
• 5 Transporting gearbox
  173
• 6 Checking gear oil
  174
• 7 Dismantling and assembling gearbox
  176
• 7.1 Overview - gearbox
  176
• 7.2 Assembly overview
  177
• 7.4 Assembly overview - removing and installing clutch housing
  179
• 7.6 Assembly sequence
  181
• 8 Repairing gearbox housing and clutch housing
  191
• 9 Repairing selector unit
  196
• 10 Dismantling and assembling selector forks
  199
• Gears, shafts
  204
• 1 Input shaft
  204
• 1.1 Dismantling and assembling input shaft
  204
• 2 Output shaft
  215
• 2.1 Dismantling and assembling output shaft
  215
• Final drive - differential
  223
• 1 Renewing flange shaft oil seals with gearbox installed
  223
• 1.1 Renewing oil seal for left flange shaft
  223
• 1.2 Renewing seal for right flange shaft
  225
• 2 Differential
  228
• 2.1 Dismantling and assembling differential
  228
• 2.2 Adjusting differential
  236