6-cyl. fuel injection engine Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Notes on installing
  7
• 1.4 Tightening torques
  9
• 1.5 Assembly mountings
  9
• 1.6 Aligning engine and gearbox
  10
• 1.7 Renewing engine carrier rubber mounting
  12
• 1.8 Additional information and removal instructions for vehicles with air conditioner
  13
• Crankshaft group
  15
• 1 Dismantling and assembling engine
  15
• 1.1 Dismantling and assembling engine
  15
• 1.2 Removing and installing ribbed belt
  35
• 1.3 Checking valve timing
  36
• 1.4 Adjusting valve timing
  39
• 2 Removing and installing sealing flanges and flywheel/drive plate
  46
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  46
• 2.2 Renewing crankshaft oil seal - vibration damper end -
  51
• 2.3 Removing and installing drive plate
  52
• 3 Removing and installing crankshaft
  54
• 3.1 Removing and installing crankshaft
  54
• 4 Dismantling and assembling pistons and conrods
  57
• 4.1 Dismantling and assembling pistons and conrods
  57
• 4.2 Piston and cylinder dimensions
  64
• Cylinder head, Valve gear
  65
• 1 Removing and installing cylinder head
  65
• 1.1 Removing and installing cylinder head
  65
• 1.2 Removing and installing cylinder head cover
  72
• 1.3 Installing cylinder head
  73
• 1.4 Checking compressions
  74
• 2 Servicing valve gear
  75
• 2.1 Servicing valve gear
  75
• 2.2 Reworking valve seats
  82
• 2.3 Removing and installing camshafts
  83
• 2.4 Checking hydraulic bucket tappets
  86
• 2.5 Checking valve guides
  87
• 2.6 Renewing valve guides
  87
• 2.7 Renewing valve stem seals
  89
• Lubrication
  91
• 1 Removing and installing parts of the lubrication system
  91
• 1.1 Removing and installing parts of the lubrication system
  91
• 1.2 Dismantling and assembling oil filter housing
  97
• 1.3 Dismantling and assembling oil pump
  100
• 1.4 Checking oil pressure and oil pressure switch
  103
• Cooling system
  105
• 1 Removing and installing parts of cooling system
  105
• 1.1 Removing and installing parts of cooling system
  105
• 1.2 Parts of cooling system body side
  106
• 1.3 Parts of cooling system engine side
  109
• 1.4 Dismantling and assembling coolant thermostat housing
  113
• 1.5 Draining and filling cooling system
  116
• 1.6 Removing and installing radiator and radiator fan
  118
• 1.7 Removing and installing coolant pump
  119
• 1.8 Checking coolant continued circulation pump and radiator fan run-on
  122
• Fuel supply system
  124
• 1 Removing and installing parts of fuel supply system
  124
• 1.1 Removing and installing parts of fuel supply system
  124
• 1.4 Safety precautions when working on the fuel supply system
  137
• 1.5 Rules for cleanliness
  137
• 1.6 Adjusting throttle cable
  138
• 1.7 Removing and installing fuel delivery unit
  140
• 1.8 Checking fuel pump
  142
• 1.9 Removing and installing parts of the activated charcoal filter system
  148
• 1.10 Checking fuel tank breather
  150
• Exhaust system
  153
• 1 Removing and installing parts of exhaust system, front wheel drive
  153
• 1.1 Removing and installing parts of exhaust system, front wheel drive
  153
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  154
• 1.3 Removing and installing parts of exhaust system, front wheel drive
  157
• 1.4 Removing and installing parts of exhaust system, four wheel drive
  161
• 1.5 Exhaust manifold, front exhaust pipe and catalyst with attachments
  162
• 1.6 Silencer with mountings
  164
• 1.7 Removing and installing front exhaust pipe and catalyst with attachments
  165