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  • Examplepage for repair manual Automatic gearbox 096
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  • Examplepage for repair manual Automatic gearbox 096
  • Examplepage for repair manual 2 Automatic gearbox 096
  • Examplepage for repair manual 3 Automatic gearbox 096

Automatic gearbox 096

For Passat / Passat Variant

Original Volkswagen repair manual


17,13 €7% VAT incl.

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Language: English

Digital PDF file

4.027 KB

207 Sites

Detailed technical data

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This repair manual contains: Self-diagnosis function, Locations of electrical/electronic components, Gearbox: Electrical test, Torque converter, Servicing shift mechanism, Removing and installing gearbox and Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft. Show more
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Repair manual Passat / Passat Variant Automatic gearbox 096 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Identification of gearbox
    1
  • 2 Code letters, gearbox allocation, ratios, equipment
    2
  • 2.1 Code letters, gearbox allocation, ratios, equipment
    2
  • 3 Capacities
    4
  • 3.1 Capacities
    4
  • 4 Repair instructions
    4
  • 4.1 Repair instructions
    4
  • Self diagnosis, Electrical check
    7
  • 1 Self-diagnosis function
    7
  • 1.1 Self-diagnosis function
    7
  • 1.2 Technical data of self-diagnosis
    8
  • 1.3 Self-diagnosis - Guide
    8
  • 2 Locations of electrical/electronic components
    10
  • 2.1 Locations of electrical/electronic components
    10
  • 3 Performing self-diagnosis
    21
  • 3.1 Performing self-diagnosis
    21
  • 3.2 Connecting fault reader V.A.G 1551 and selecting functions
    21
  • 3.3 List of selectable functions
    22
  • 3.4 Interrogating fault memory
    23
  • 3.5 Fault table
    23
  • 3.6 Erasing fault memory
    27
  • 3.7 Initiating basic setting
    28
  • 3.8 Read measured value block
    29
  • 3.9 Test table
    30
  • 4 Gearbox: Electrical test
    36
  • 4.1 Gearbox: Electrical test
    36
  • 4.2 Electrical check on multi-pin connector with 38 pins
    37
  • 4.3 Test table
    38
  • 4.4 Electrical check on multi-pin connector with 68 pins
    42
  • 4.5 Test table
    45
  • Torque converter
    49
  • 1 Torque converter
    49
  • 1.1 Torque converter
    49
  • 1.2 Identification of torque converter
    49
  • 1.3 Draining torque converter
    50
  • 1.4 Removing and installing torque converter oil seal
    50
  • Controls, Housing
    51
  • 1 Servicing shift mechanism
    51
  • 1.1 Servicing shift mechanism
    51
  • 1.2 Checking shift mechanism
    51
  • 1.3 Checking and adjusting selector lever cable
    51
  • 1.4 Checking ignition key removal lock (vehicles with ignition key removal lock)
    52
  • 1.5 Dismantling and assembling shift mechanism
    53
  • 1.7 Dismantling and assembling selector lever (vehicles with ignition key removal lock)
    69
  • 1.8 Removing and installing locking cable (vehicles with ignition key removal lock)
    75
  • 1.9 Adjusting locking cable (vehicles with ignition key removal lock)
    77
  • 2 Checking gearbox
    78
  • 2.1 Checking gearbox
    78
  • 2.2 Checking shift points
    78
  • 2.3 Checking stall speed
    78
  • 2.4 Measuring main pressure
    78
  • 2.5 Fault finding table for "4-speed automatic gearbox"
    78
  • 3 Removing and installing gearbox
    78
  • 3.1 Removing and installing gearbox
    78
  • 4 Checking and topping up ATF level
    83
  • 4.1 Checking and topping up ATF level
    83
  • 4.2 Checking ATF level
    83
  • 4.3 Topping up ATF
    84
  • 5 Gearbox with selector elements
    85
  • 5.1 Gearbox with selector elements
    85
  • 5.2 Position of selector elements
    86
  • 6 Dismantling and assembling gearbox
    87
  • 6.1 Dismantling and assembling gearbox
    87
  • 6.2 Removing and installing ATF cooler and ATF filler tube
    87
  • 6.3 Dismantling and assembling planetary gearbox -Overview-
    88
  • 6.4 I - Removing and installing ATF pump to supporting tube
    90
  • 6.5 II - Removing and installing reverse gear clutch -K2- to large sun gear
    93
  • 6.6 III - Removing and installing free wheel and reverse gear brake -B1-
    96
  • 6.7 IV - Planet carrier and gearbox housing with input gear and cover
    98
  • 6.8 Dismantling and assembling planetary gearbox
    100
  • 6.9 Overview of all planetary gearbox adjustments
    112
  • 6.10 Adjusting planet carrier
    113
  • 6.11 Adjusting reverse gear brake -B1-
    118
  • 6.12 Adjusting clutch play between -K1- and -K2-
    123
  • 6.13 Adjusting 2nd and 4th gear brake -B2-
    128
  • Gears, Hydraulic controls
    132
  • 1 Dismantling and assembling ATF pump
    132
  • 1.1 Dismantling and assembling ATF pump
    132
  • 2 Dismantling and assembling free wheel with -B1- piston
    135
  • 2.1 Dismantling and assembling free wheel with -B1- piston
    135
  • 3 Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft
    137
  • 3.1 Dismantling and assembling 1st to 3rd gear clutch -K1- with turbine shaft
    137
  • 4 Dismantling and assembling reverse gear clutch -K2-
    143
  • 4.1 Dismantling and assembling reverse gear clutch -K2-
    143
  • 5 Dismantling and assembling 4th gear clutch -K3- with pump shaft
    146
  • 5.1 Dismantling and assembling 4th gear clutch -K3- with pump shaft
    146
  • 6 Removing and installing valve body
    150
  • 6.1 Removing and installing valve body
    150
  • 7 Dismantling and assembling parking lock
    157
  • 7.1 Dismantling and assembling parking lock
    157
  • Final drive, Differential
    163
  • 1 Checking oil in final drive
    163
  • 1.1 Checking oil in final drive
    163
  • 2 Removing and installing oil seal for drive flange
    163
  • 2.1 Removing and installing oil seal for drive flange
    163
  • 3 Dismantling and assembling final drive
    166
  • 3.1 Dismantling and assembling final drive
    166
  • 3.2 Repair overview of final drive
    166
  • 3.3 Removing and installing input gear
    168
  • 3.4 Removing and installing drive pinion
    173
  • 3.5 Removing and installing differential
    180
  • 3.6 Dismantling and assembling differential
    188
  • 4 Adjusting final drive
    194
  • 4.1 Adjusting final drive
    194
  • 4.2 Overview of adjustments
    194
  • 4.3 Adjustments to be completed after replacing individual components
    196
  • 4.4 Adjusting drive pinion
    196
  • 4.5 Adjusting input gear
    199
  • 4.6 Adjusting differential
    200
Manufacturer's designation Automatic gearbox 096
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1994 - 1997)
Suitable car types 3A
Transmission designations 096, 0965
Transmission types CFA, CNK, CFK, CFF, CFC, CFD, APB, APE, CBZ, ARO, CRR, CCA, CSJ, CFH, AOF
Category Reparaturanleitung

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