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  • Examplepage for repair manual Running gear
  • Examplepage for repair manual 2 Running gear
  • Examplepage for repair manual 3 Running gear
  • Examplepage for repair manual Running gear
  • Examplepage for repair manual 2 Running gear
  • Examplepage for repair manual 3 Running gear

Running gear

For Passat / Passat Variant

Original Volkswagen repair manual


14,36 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

5.044 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing front suspension (basic running gear), Repairing rear axle (vehicles with four-wheel drive), Wheel alignment, Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 20 GI - LHD and Removing and installing brake pedal/brake servo. Show more
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Repair manual Passat / Passat Variant Running gear PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Running gear
    1
  • 1.2 Steering
    1
  • 1.3 Brakes
    1
  • 1.4 Wheels, tyres
    3
  • Front suspension
    5
  • 1 Repairing front suspension (basic running gear)
    5
  • 1.1 Removing and installing subframe, anti-roll bar and suspension link (basic running gear)
    6
  • 1.2 Checking suspension link (basic and Plus running gear)
    9
  • 1.3 Reworking cap nut in longitudinal member (basic and Plus running gear)
    9
  • 1.4 Removing and installing wheel bearing, suspension strut, drive shaft (basic running gear)
    10
  • 1.5 Repairing front suspension strut (basic and Plus running gear)
    14
  • 2 Repairing front suspension (Plus running gear)
    17
  • 2.2 Removing and installing suspension link (Plus running gear)
    20
  • 2.3 Removing and installing wheel bearing, suspension strut (Plus running gear)
    22
  • 2.4 Removing and installing drive shaft (Plus running gear)
    24
  • 2.5 Removing and installing drive shaft with triple roller joint
    25
  • 2.6 Wheel hubs with compressed splines, vehicles with Plus running gear
    27
  • 3 Repairing drive shaft
    29
  • 3.1 Repairing drive shaft with triple roller joint
    34
  • 3.2 Dismantling and assembling triple roller joint
    36
  • 3.3 Checking outer constant velocity joint
    39
  • 3.4 Checking inner constant velocity joint
    40
  • Rear suspension
    42
  • 1 Repairing rear axle (front-wheel drive vehicles)
    42
  • 1.1 Removing and installing bonded rubber bush
    44
  • 1.2 Reworking cap nut in longitudinal member (vehicles with front-wheel drive)
    49
  • 1.3 Revised weld studs for securing brake lines and hand brake cables
    50
  • 2 Repairing rear axle (vehicles with four-wheel drive)
    55
  • 2.1 Repairing rear drive shaft
    60
  • 2.2 Reworking cap nut in longitudinal member (vehicles with four-wheel drive)
    62
  • 2.3 Dismantling and assembling suspension strut (vehicles with four-wheel drive)
    63
  • 3 Repairing wheel bearing
    66
  • 3.1 Repairing wheel bearing, vehicles with front-wheel drive - drum brakes
    66
  • 3.2 Repairing wheel bearing, vehicles with front-wheel drive - disc brakes
    70
  • 3.3 Repairing wheel bearing, vehicles with four-wheel drive - disc brakes
    73
  • Wheels, tyres, vehicle geometry
    77
  • 1 Wheel alignment
    77
  • 1.1 Test requirements:
    77
  • 1.2 Vehicle alignment specifications (vehicles with front-wheel drive)
    77
  • 1.3 Wheel alignment specifications (vehicles with four-wheel drive)
    78
  • 1.4 Adjusting front wheel camber
    79
  • 1.5 Calculating the direction of travel:
    79
  • Anti-lock brake system
    80
  • 1.1 Notes for repairs on ABS, ABS/EDL
    80
  • 1.2 Removing and installing control unit
    81
  • 1.3 Removing and installing speed sensor and speed sensor rotor
    81
  • 2.1 Removing and installing hydraulic unit (LHD)
    83
  • 2.2 Removing and installing brake pedal position sender, LHD
    84
  • 3.1 Connecting brake lines from tandem brake master cylinder to hydraulic unit
    88
  • 3.2 Adjusting brake light switch F
    89
  • 3.3 Removing and installing brake pedal position sender, RHD
    89
  • 3.4 Removing and installing hydraulic unit, RHD
    90
  • 4.1 General information on this ABS
    93
  • 4.2 Notes for repairs on ABS, ABS/EDL
    93
  • 4.3 Removing and installing control unit and hydraulic unit
    94
  • 5 Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 20 GI - LHD
    97
  • 6 Assembly overview - hydraulic unit, RHD
    98
  • 6.1 Connecting brake lines from tandem brake master cylinder to hydraulic unit
    99
  • Brakes - mechanism
    100
  • 1 Repairing front brakes
    100
  • 1.1 Repairing front brakes, Girling brake caliper
    100
  • 1.2 Removing and installing brake pads
    102
  • 1.3 Repairing front brakes, Teves/ATE
    102
  • 1.4 Removing and installing brake pads
    104
  • 2 Repairing rear brakes, drum brakes
    107
  • 2.1 Removing and installing rear brakes
    107
  • 2.2 Releasing brake shoe adjustment
    108
  • 2.3 Repairing rear brakes
    108
  • 2.4 Removing and installing brake shoes
    110
  • 2.5 Adjusting handbrake, drum brakes
    111
  • 3 Repairing rear brakes, disc brakes
    112
  • 3.1 Repairing Girling rear disc brakes, vehicles with front or four-wheel drive
    112
  • 3.2 Removing and installing brake pads
    114
  • 3.3 Adjusting handbrake, disc brakes
    115
  • 4 Assembly overview - handbrake lever
    116
  • 5 Removing and installing brake pedal/brake servo
    118
  • 5.1 Removing and installing brake pedal
    119
  • Brakes - hydraulics
    120
  • 1 Assembly overview - brake master cylinder/brake servo
    120
  • 2 Repairing Girling front brake calipers
    122
  • 2.1 Removing and installing piston for front brake caliper
    123
  • 3 Repairing Teves/ATE front brake caliper
    125
  • 4 Repairing rear brake caliper
    128
  • 4.1 Removing and installing piston for rear brake caliper
    129
  • 5 Checking and adjusting brake pressure regulator
    131
  • 5.1 Vehicles without ABS, vehicles with ABS, ABS/EDL, Teves 04
    131
  • 5.2 Load dependent brake pressure regulator specifications
    131
  • 6 Bleeding the brake system on vehicles with and without ABS or ABS/EDL
    133
  • 6.1 Bleeding the brake system on vehicles with and without ABS or ABS/EDL
    133
  • 6.3 Bleeding brake system without brake filling and bleeding unit
    134
  • Steering
    136
  • 1.1 Removing and installing airbag module
    138
  • 1.2 Removing and installing steering wheel with airbag
    139
  • 1.3 Removing and installing coil connector with slip ring
    140
  • 1.4 Removing and installing column tube for height adjustable steering wheel
    141
  • 2 Repairing power steering
    142
  • 2.1 Checking pump delivery pressure
    142
  • 2.2 Removing and installing power steering box
    142
  • 2.3 Assembly overview - power steering box (TRW)
    144
  • 2.4 Adjusting power steering box (TRW)
    146
  • 2.5 Assembly overview - power steering box (ZF)
    147
  • 2.6 Adjusting power steering box (ZF)
    149
  • 2.7 Revised track rod ball joints
    149
  • 2.9 Removing and installing track rod (TRW and ZF power steering box)
    152
  • 2.10 Checking and adjusting length of left track rod
    154
  • 3 Assembly overview - vane pump, hydraulic lines, reservoir (vehicles with 4-cyl. engines)
    155
  • 3.1 Assembly overview - hydraulic lines, reservoir (vehicles with 4-cyl. engines)
    156
  • 3.3 Removing and installing power steering vane pump (vehicles with 16V engine)
    158
  • 3.4 Tensioning V-belt on vehicles with 4-cylinder engine
    159
  • 4 Assembly overview - pressure line and cooling line (vehicles with VR6 engine)
    160
  • 4.1 Removing and installing power steering vane pump (vehicles with VR6 engine)
    161
Manufacturer's designation Running gear
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1994 - 1997)
Suitable car types 3A
Category Reparaturanleitung

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