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  • Examplepage for repair manual 5-Speed manual gearbox 02A
  • Examplepage for repair manual 2 5-Speed manual gearbox 02A
  • Examplepage for repair manual 3 5-Speed manual gearbox 02A

5-Speed manual gearbox 02A

For Passat / Passat Variant

Original Volkswagen repair manual


15,97 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.248 KB

191 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox and Adjusting input shaft. Show more
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Repair manual Passat / Passat Variant 5-Speed manual gearbox 02A PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, gearbox allocation, ratios, capacities
    2
  • 2 Transmission layout
    5
  • 2.1 Transmission layout
    5
  • 3 Calculating overall ratio (i)
    7
  • 3.1 Calculating overall ratio (i)
    7
  • 4 General repair instructions
    7
  • 4.1 General repair instructions
    7
  • Clutch
    9
  • 1 Servicing clutch control
    9
  • 1.1 Servicing clutch control
    9
  • 1.2 Assembly overview - Pedal cluster (LHD vehicles)
    10
  • 1.3 Removing and installing over-centre spring (LHD vehicles)
    13
  • 1.4 Removing and installing clutch pedal (LHD vehicles)
    14
  • 1.5 Assembly overview - Pedal cluster (RHD vehicles)
    14
  • 1.6 Removing and installing over-centre spring (RHD vehicles)
    17
  • 1.7 Removing and installing clutch pedal (RHD vehicles)
    17
  • 1.8 Assembly overview - Hydraulic system
    18
  • 1.9 Removing and installing master cylinder
    22
  • 1.10 Bleeding clutch system
    23
  • 2 Servicing clutch release mechanism
    24
  • 2.1 Servicing clutch release mechanism
    24
  • 3 Servicing clutch
    27
  • 3.1 Servicing clutch
    27
  • Controls, Housing
    32
  • 1 Servicing gear selector mechanism
    32
  • 1.1 Servicing gear selector mechanism
    32
  • 1.2 Installation position of gear selector mechanism
    32
  • 1.3 Removing and installing gear selector cables
    35
  • 1.4 Removing and installing gear stick housing
    41
  • 1.5 Removing and installing gear stick
    45
  • 1.6 Adjusting gear selector mechanism
    49
  • 2 Removing and installing gearbox
    52
  • 2.1 Removing and installing gearbox
    52
  • 2.2 Removing and installing gearbox - Vehicles with 4 cylinder engine -
    52
  • 2.3 Removing and installing gearbox - Vehicles with 6 cylinder fuel injection engine -
    62
  • 2.4 Checking gearbox oil
    70
  • 3 Dismantling and assembling gearbox
    71
  • 3.1 Dismantling and assembling gearbox
    71
  • 3.2 Removing and installing cover for gearbox housing and 5th gear
    72
  • 3.3 Removing and installing gearbox housing and selector mechanism
    75
  • 3.4 Removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
    78
  • 3.5 Dismantling and assembling sequence
    81
  • 4 Servicing gearbox housing and clutch housing
    98
  • 4.1 Servicing gearbox housing and clutch housing
    98
  • 5 Dismantling and assembling gearbox selector mechanism
    108
  • 5.1 Dismantling and assembling gearbox selector mechanism
    108
  • 6 Dismantling and assembling selector forks
    113
  • 6.1 Dismantling and assembling selector forks
    113
  • Gears, Shafts
    119
  • 1 Dismantling and assembling input shaft
    119
  • 1.1 Dismantling and assembling input shaft
    119
  • 2 Adjusting input shaft
    130
  • 2.1 Adjusting input shaft
    130
  • 2.2 Table of adjustment shims
    131
  • 2.3 Carrying out check measurement
    133
  • 3 Dismantling and assembling output shaft (pinion shaft)
    134
  • 3.1 Dismantling and assembling output shaft (pinion shaft)
    134
  • 4 Adjusting output shaft
    158
  • 4.1 Adjusting output shaft
    158
  • 5 Dismantling and assembling reverse shaft
    161
  • 5.1 Dismantling and assembling reverse shaft
    161
  • Final drive, Differential
    165
  • 1 Renewing flanged shaft oil seals (gearbox installed)
    165
  • 1.1 Renewing flanged shaft oil seals (gearbox installed)
    165
  • 1.2 Renewing oil seals on gearboxes without springs behind flanges
    165
  • 1.3 Renewing oil seal on gearboxes with springs behind flanges
    167
  • 2 Dismantling and assembling differential
    169
  • 2.1 Dismantling and assembling differential
    169
  • 3 Adjustment overview
    185
  • 3.1 Adjustment overview
    185
  • 4 Adjusting differential
    185
  • 4.1 Adjusting differential
    185
Manufacturer's designation 5-Speed manual gearbox 02A
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1994 - 1997)
Suitable car types 3A
Transmission designations 02A
Transmission types CCM, CHA, CRU, CTN, CNL, CHU, CGX, AFE, CTM, AYC, AYP, CDM, ALY, AGK, ATA, ATB, CGP, CHN, AFF, AGC, ALC, ASA, ASB, ASD, ATX, AYH, AYK, AYM, AYN, CAT, CBA, CDA, CES, CEW, CEX, CEY, CGY, CJA, CMZ, CNA, CYP, DPA
Category Reparaturanleitung

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