THE CAR REPAIR SHOP
0
Home » Manuals » 4-Cyl. diesel engine, Mech.
  • Examplepage for repair manual 4-Cyl. diesel engine, Mech.
  • Examplepage for repair manual 2 4-Cyl. diesel engine, Mech.
  • Examplepage for repair manual 3 4-Cyl. diesel engine, Mech.
  • Examplepage for repair manual 4-Cyl. diesel engine, Mech.
  • Examplepage for repair manual 2 4-Cyl. diesel engine, Mech.
  • Examplepage for repair manual 3 4-Cyl. diesel engine, Mech.

4-Cyl. diesel engine, Mech.

For Passat / Passat Variant

Original Volkswagen repair manual


14,36 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.028 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Charge air system with turbocharger and Exhaust gas recirculation system, engine codes 1Z and AHU. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Passat / Passat Variant 4-Cyl. diesel engine, Mech. PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing and installing engine
    2
  • 1.2 Notes on removing
    2
  • 1.3 Notes on installing
    4
  • 1.4 Tightening torques
    5
  • 1.5 Assembly mountings
    6
  • 1.6 Aligning engine and gearbox
    8
  • 1.7 Renewing engine carrier rubber mounting
    10
  • 1.8 Additional information and removal instructions for vehicles with air conditioner
    11
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Dismantling and assembling engine
    12
  • 1.2 Removing and installing ribbed belt
    26
  • 1.3 Removing and installing toothed belt
    29
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    34
  • 1.5 Removing single part injection pump sprocket
    34
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    36
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    36
  • 2.2 Renewing crankshaft oil seal - pulley end -
    39
  • 2.3 Removing and installing drive plate
    40
  • 3 Removing and installing crankshaft
    43
  • 3.1 Removing and installing crankshaft
    43
  • 3.2 Crankshaft dimensions
    46
  • 4 Dismantling and assembling pistons and conrods
    47
  • 4.1 Dismantling and assembling pistons and conrods
    47
  • 4.2 Checking piston projection at TDC
    54
  • 4.3 Piston and cylinder dimensions
    55
  • Cylinder head, Valve gear
    56
  • 1 Removing and installing cylinder head
    56
  • 1.1 Removing and installing cylinder head
    56
  • 1.2 Installing cylinder head
    63
  • 1.3 Checking compressions
    64
  • 2 Servicing valve gear
    67
  • 2.1 Servicing valve gear
    67
  • 2.2 Reworking valve seats
    73
  • 2.3 Checking valve guides
    75
  • 2.4 Renewing valve guides
    76
  • 2.5 Renewing valve stem seals
    76
  • 2.6 Removing and installing camshaft
    78
  • 2.7 Checking hydraulic bucket tappets
    79
  • 2.8 Replacing swirl chambers
    80
  • Lubrication
    82
  • 1 Removing and installing parts of the lubrication system
    82
  • 1.1 Removing and installing parts of the lubrication system
    82
  • 1.2 Checking oil pressure and oil pressure switch
    89
  • 1.3 Removing and installing oil sump cap
    89
  • Cooling system
    91
  • 1 Removing and installing parts of cooling system
    91
  • 1.1 Removing and installing parts of cooling system
    91
  • 1.2 Parts of cooling system body side
    92
  • 1.3 Parts of cooling system - engine side
    96
  • 1.4 Dismantling and assembling coolant pump
    99
  • 1.5 Draining and filling cooling system
    100
  • 1.6 Removing and installing radiator and radiator fan
    102
  • Fuel supply system
    104
  • 1 Removing and installing parts of fuel supply system
    104
  • 1.1 Removing and installing parts of fuel supply system
    104
  • 1.2 Removing and installing fuel tank with its attachments
    105
  • 1.3 Safety precautions when working on the fuel supply system
    108
  • 1.4 Rules for cleanliness
    108
  • 1.5 Servicing accelerator mechanism
    109
  • 1.6 Servicing cold start accelerator (CSA) operating cable
    111
  • 1.7 Adjusting CSA operating cable
    112
  • Charging
    113
  • 1 Charge air system with turbocharger
    113
  • 1.1 Charge air system with turbocharger
    113
  • 1.2 Removing and installing turbocharger with attachments
    113
  • 1.3 Removing and installing parts of charge air cooling system
    124
  • 1.4 Rules for cleanliness
    127
  • 1.5 Turbocharger hose/pipe connections
    128
  • 1.6 Removing and installing turbocharger
    130
  • 1.7 Checking turbocharger
    134
  • 1.8 Checking pressure unit for charge pressure regulating valve
    137
  • 1.9 Removing and installing pressure unit for charge pressure regulating valve
    138
  • Exhaust system
    139
  • 1 Removing and installing parts of exhaust system
    139
  • 1.1 Removing and installing parts of exhaust system
    139
  • 2 Exhaust gas recirculation system, engine codes 1Z and AHU
    149
  • 2.1 Exhaust gas recirculation system, engine codes 1Z and AHU
    149
  • 2.2 Removing and installing parts of exhaust gas recirculation system
    150
  • 2.3 Checking exhaust gas recirculation valve (mechanical)
    151
  • 2.4 Vacuum hose connection diagram
    153
  • 3 Exhaust gas recirculation system, engine code AFN
    153
  • 3.1 Exhaust gas recirculation system, engine code AFN
    153
  • 3.2 Removing and installing parts of exhaust gas recirculation system
    154
  • 3.3 Vacuum hose connection diagram
    155
  • 3.4 Checking exhaust gas recirculation valve
    156
  • 4 Exhaust gas recirculation system, engine code AAZ
    158
  • 4.1 Exhaust gas recirculation system, engine code AAZ
    158
  • 4.2 Removing and installing parts of exhaust gas recirculation system
    158
  • 4.3 Exhaust gas recirculation system
    159
  • 4.4 Checking exhaust gas recirculation
    160
  • 4.5 Checking exhaust gas recirculation valve
    162
  • 4.6 Checking two-way valve
    162
  • 4.7 Checking engine temperature sender
    163
  • 4.8 Checking and adjusting partial throttle switch
    164
Manufacturer's designation 4-Cyl. diesel engine, Mech.
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1994 - 1997)
Suitable car types 3A
Engine code AFN, AHU
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

5-Speed manual gearbox 02A

Examplepage for repair manual 5-Speed manual gearbox 02A

For Passat / Passat Variant (1994 - 1997)

15,97 € Details

4-cyl. fuel injection engine (cross-flow cylinder head)

Examplepage for repair manual 4-cyl. fuel injection engine (cross-flow cylinder head)

For Passat / Passat Variant (1994 - 1997)

10,82 € Details

Diesel direct injection and glow plug system

Examplepage for repair manual Diesel direct injection and glow plug system

For Passat / Passat Variant (1994 - 1997)

9,63 € Details

Automatic gearbox 096

Examplepage for repair manual Automatic gearbox 096

For Passat / Passat Variant (1994 - 1997)

17,13 € Details

5 Speed Manual Gearbox 02C four wheel drive

Examplepage for repair manual 5 Speed Manual Gearbox 02C four wheel drive

For Passat / Passat Variant (1994 - 1997)

23,22 € Details

6-cyl. fuel injection engine Mechanics

Examplepage for repair manual 6-cyl. fuel injection engine Mechanics

For Passat / Passat Variant (1994 - 1997)

14,36 € Details

Running gear self-diagnosis

Examplepage for repair manual Running gear self-diagnosis

For Passat / Passat Variant (1994 - 1997)

8,15 € Details

Running gear

Examplepage for repair manual Running gear

For Passat / Passat Variant (1994 - 1997)

14,36 € Details

Motronic injection and ignition system (4-Cyl.)

Examplepage for repair manual Motronic injection and ignition system (4-Cyl.)

For Passat / Passat Variant (1994 - 1997)

7,50 € Details

Digifant injection and ignition system (4-valve)

Examplepage for repair manual Digifant injection and ignition system (4-valve)

For Passat / Passat Variant (1994 - 1997)

7,95 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 4G0919267H Aufnahme

4G0919267H

Aufnahme

20,12 €

Details
car part 8R0906961CA Cd Rom

8R0906961CA

Cd Rom

12,38 €

Details
car part 1K0145840AC Luftrohr

1K0145840AC

Luftrohr

138,22 €

Details
car part N90979701 Schraube

N90979701

Schraube

4,38 €

Details
car part 1k8823301e Scharnier

1k8823301e

Scharnier

29,42 €

Details

Digijet-Einspritzanlage/ TSZ-H Zündanlage

Examplepage for repair manual Digijet-Einspritzanlage/ TSZ-H Zündanlage

For Polo / Polo Coupe / Polo Steilheck / Polo Stufenheck (1987 - 1994)

6,35 € Details

Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

Examplepage for repair manual Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

5,89 € Details

Standheizung, Zusatzheizung

Examplepage for repair manual Standheizung, Zusatzheizung

For Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts