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Electrical system

For Caddy

Original Volkswagen repair manual


28,09 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

19.433 KB

367 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Clock, Horn, Headlight washer system, Washer fluid lines, Fog lights, Turn signal repeater, Steering column switch module, Parking aid, Anti-theft alarm, Relay carriers, fuse holders, electronics boxes, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Caddy Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 General information
    4
  • 3 Repair instructions
    5
  • 3.1 Contact corrosion
    5
  • 3.2 Routing and attachment of lines
    5
  • 4 Battery
    6
  • 4.1 Types of battery
    6
  • 4.2 Battery - general notes
    6
  • 5 Hazard classification of high-voltage system
    7
  • Starter, current supply, CCS
    8
  • 1 Battery
    8
  • 1.1 Assembly overview – battery
    8
  • 1.2 Removing and installing battery
    10
  • 1.3 Disconnecting and connecting battery
    13
  • 1.4 Removing and installing battery tray
    17
  • 1.5 Checking battery
    18
  • 1.6 Charging battery
    19
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    19
  • 1.8 Adapting battery monitor control unit J367
    19
  • 2 Alternator
    20
  • 2.1 Assembly overview - alternator
    20
  • 2.2 Removing and installing alternator
    34
  • 2.3 Checking alternator
    56
  • 2.4 Checking poly V-belt
    57
  • 2.5 Removing and installing poly V-belt pulley
    57
  • 2.6 Removing and installing voltage regulator
    67
  • 3 Starter motor
    72
  • 3.1 Assembly overview – starter
    72
  • 3.2 Removing and installing starter
    75
  • 3.3 Checking starter
    95
  • 4 Cruise control system (CCS)
    96
  • 5 Start/stop system
    97
  • 5.1 General description - start/stop system
    97
  • 5.2 Removing and installing voltage stabiliser
    99
  • 6 Adaptive cruise control
    104
  • 6.1 Overview of fitting locations - adaptive cruise control
    104
  • 6.2 Removing and installing automatic distance control unit
    104
  • 6.3 Removing and installing button for adaptive cruise control
    105
  • 6.4 Removing and installing trim for radar sensor
    106
  • 6.5 Calibrating adaptive cruise control
    106
  • Gauges, instruments
    107
  • 1 Dash panel insert
    107
  • 1.1 Assembly overview - dash panel insert
    107
  • 1.2 Removing and installing dash panel insert KX2
    107
  • 1.3 Removing and installing ambient temperature sensor
    110
  • 2 Clock
    111
  • 2.1 Removing and installing clock
    111
  • 3 Horn
    112
  • 3.1 Assembly overview - horn
    112
  • 3.2 Removing and installing treble horn H2 and bass horn H7
    113
  • 3.3 Removing and installing horn/dual tone horn H1
    115
  • Windscreen wash/wipe system
    117
  • 1 Windscreen wiper system
    117
  • 1.1 Assembly overview - windscreen wiper system
    117
  • 1.2 Moving wipers to service position
    119
  • 1.3 Removing and installing wiper blade
    119
  • 1.4 Removing and installing wiper arms
    121
  • 1.5 Adjusting wiper arms
    122
  • 1.6 Removing and installing wiper motor V
    124
  • 1.7 Deactivating APP function of wiper motor
    127
  • 1.8 Removing and installing rain and light sensor
    127
  • 2 Windscreen washer system
    131
  • 2.1 Assembly overview - windscreen washer system
    131
  • 2.2 Removing and installing washer fluid reservoir
    133
  • 2.3 Removing and installing windscreen washer fluid level sender
    136
  • 2.4 Removing and installing windscreen washer pump
    137
  • 2.5 Removing and installing spray jets
    139
  • 2.6 Adjusting spray jets
    140
  • 2.7 Removing and installing filler pipe for washer fluid reservoir
    140
  • 3 Rear window wiper system
    142
  • 3.1 Assembly overview - rear window wiper system
    142
  • 3.2 Removing and installing wiper blade
    144
  • 3.3 Removing and installing wiper arm
    145
  • 3.4 Adjusting wiper arm
    147
  • 3.5 Removing and installing rear window wiper motor V12
    149
  • 4 Rear window washer system
    153
  • 4.1 Assembly overview - rear window washer system
    153
  • 4.2 Removing and installing washer fluid reservoir
    155
  • 4.3 Removing and installing rear window washer pump
    156
  • 4.4 Removing and installing spray jet
    156
  • 4.5 Adjusting spray jet
    157
  • 5 Headlight washer system
    158
  • 5.1 Assembly overview - headlight washer system
    158
  • 5.2 Removing and installing washer fluid reservoir
    159
  • 5.3 Removing and installing headlight washer system pump V11
    160
  • 5.4 Removing and installing spray jets
    161
  • 5.5 Adjusting spray jets
    162
  • 5.6 Removing and installing pop-up cylinder
    162
  • 5.7 Bleeding headlight washer system
    164
  • 6 Washer fluid lines
    165
  • 6.1 Repairing washer fluid lines
    165
  • 6.2 Washer fluid line hose couplings
    165
  • Lights, bulbs, switches - exterior
    166
  • 1 Headlights
    166
  • 1.1 Assembly overview – headlight
    166
  • 1.2 Removing and installing headlight
    173
  • 1.3 Adjusting headlights
    175
  • 1.4 Adjusting headlight installation position
    175
  • 1.5 Removing and installing front turn signal bulb M5/M7
    177
  • 1.6 Converting headlights from driving on right to driving on left
    181
  • 1.7 Converting headlights from driving on left to driving on right
    185
  • 1.8 Removing and installing headlight range control motor V48/V49
    189
  • 1.9 Removing and installing headlight dipped beam bulb
    190
  • 1.10 Removing and installing headlight main beam bulb M30/M32
    194
  • 1.11 Removing and installing gas discharge bulb L13/L14
    195
  • 1.12 Removing and installing side light bulb M1/M3
    197
  • 1.13 Removing and installing daytime running light bulb L174/L175
    200
  • 1.14 Removing and installing bulbs for cornering light L148/L149
    202
  • 1.15 Removing and installing gas discharge bulb control unit J343/J344
    202
  • 2 Fog lights
    207
  • 2.1 Assembly overview - fog lights
    207
  • 2.2 Removing and installing fog light
    207
  • 2.3 Removing and installing fog light bulb L22/L23
    208
  • 2.4 Removing and installing static cornering light bulb
    210
  • 2.5 Adjusting fog lights
    210
  • 3 Turn signal repeater
    211
  • 3.1 Removing and installing turn signal repeater
    211
  • 3.2 Removing and installing turn signal light bulb
    212
  • 4 Tail lights
    214
  • 4.1 Assembly overview – tail light cluster in body
    214
  • 4.2 Removing and installing bulb carrier
    217
  • 4.3 Removing and installing tail light cluster
    219
  • 4.4 Removing and installing tail light bulb M2/M4
    221
  • 4.5 Removing and installing rear fog light bulb L46/L47
    224
  • 4.6 Removing and installing brake and tail light bulb M21/M22
    226
  • 4.7 Removing and installing reversing light bulb
    229
  • 4.8 Removing and installing turn signal bulb
    231
  • 5 High-level brake light
    234
  • 5.1 Removing and installing high-level brake light
    234
  • 5.2 Removing and installing bulb for high-level brake light M25
    237
  • 6 Number plate light
    238
  • 6.1 Removing and installing number plate light X4/X5
    238
  • 6.2 Removing and installing bulb for number plate light X4/X5
    239
  • 7 Steering column switch module
    240
  • 7.1 Assembly overview - steering column switch module
    240
  • 7.2 Removing and installing steering column switch module
    242
  • 7.3 Removing and installing steering column electronics control unit J527
    247
  • 7.4 Removing and installing steering column combination switch
    253
  • 7.5 Removing and installing ignition/starter switch
    255
  • 7.6 Removing and installing lock cylinder
    257
  • 7.7 Removing and installing steering lock housing
    259
  • 7.8 Removing and installing ignition key withdrawal lock solenoid N376
    260
  • 8 Parking aid
    262
  • 8.1 Assembly overview – parking aid
    262
  • 8.2 Removing and installing parking aid control unit J446
    263
  • 8.3 Removing and installing front parking aid warning buzzer H22
    264
  • 8.4 Removing and installing rear parking aid warning buzzer H15
    264
  • 8.5 Adapting volume and frequency of rear parking aid warning buzzer
    265
  • 8.6 Removing and installing front parking aid senders
    265
  • 8.7 Removing and installing rear parking aid senders
    265
  • 9 Park assist steering
    267
  • 9.1 Assembly overview - park assist steering
    267
  • 9.2 Removing and installing control unit
    269
  • 9.3 Removing and installing front senders
    269
  • 9.4 Removing and installing rear senders
    270
  • 9.5 Removing and installing front warning buzzer
    270
  • 9.6 Removing and installing rear warning buzzer
    271
  • 10 Automatic headlight range control
    273
  • 10.1 Removing and installing headlight range control unit
    273
  • 11 Towing bracket
    274
  • 11.1 Assembly overview - towing bracket socket
    274
  • 11.2 Removing and installing trailer socket U10
    275
  • 11.3 Removing and installing trailer detector control unit J345
    278
  • Lights, bulbs, switches - interior
    281
  • 1 Lights
    281
  • 1.1 Overview of fitting locations - lights in dash panel
    281
  • 1.2 Overview of fitting locations - lights in centre console
    282
  • 1.3 Overview of fitting locations - lights in luggage compartment
    283
  • 1.4 Overview of fitting locations - lights in roof trim
    284
  • 1.5 Removing and installing glove compartment light W6
    285
  • 1.6 Replacing bulb for glove compartment light W6
    286
  • 1.7 Removing and installing Central locking SAFELOCK function warning lamp K133
    287
  • 1.8 Removing and installing selector lever position display Y26
    288
  • 1.9 Removing and installing luggage compartment light W3
    288
  • 1.10 Removing and installing bulb for luggage compartment light W3
    290
  • 1.11 Removing and installing illuminated vanity mirror W20/W14
    291
  • 1.12 Renewing front interior light bulb W1/W13/W19
    292
  • 1.13 Renewing bulb of rear interior light W47/W48
    294
  • 2 Controls
    296
  • 2.1 Overview of fitting locations - controls in dash panel
    296
  • 2.2 Overview of fitting locations - controls in front doors
    297
  • 2.3 Overview of fitting locations - controls in rear doors
    298
  • 2.4 Overview of fitting locations - controls in centre console
    299
  • 2.5 Overview of fitting locations - controls in luggage compartment
    300
  • 2.6 Overview of fitting locations - controls in roof trim
    301
  • 2.7 Removing and installing buttons in dash panel
    303
  • 2.8 Removing and installing mirror adjustment switch E43/E168
    311
  • 2.9 Removing and installing operating unit for window regulator in driver door E512
    312
  • 2.10 Removing and installing window regulator switch in front passenger door E107
    313
  • 2.12 Removing and installing door contact switch F2/F3
    315
  • 2.13 Removing and installing rear door contact switches F10/F11
    315
  • 2.14 Removing and installing contact strip in sliding door, B-pillar F353/F352
    316
  • 2.15 Removing and installing contact strip in sliding door F353/F352
    317
  • 2.16 Removing and installing rear lid release switch E165
    318
  • 2.17 Removing and installing central locking switch in left wing door F213
    318
  • 2.18 Removing and installing rear lid contact switch
    318
  • 2.19 Removing and installing wing door contact switch
    318
  • 2.20 Removing and installing vanity mirror contact switch F147/F148
    319
  • 2.21 Removing and installing front interior light/reading light
    319
  • 2.22 Removing and installing rear interior light/reading light
    320
  • 3 Anti-theft alarm
    323
  • 3.1 Assembly overview - interior monitor
    323
  • 3.2 Removing and installing alarm horn H12
    324
  • 3.3 Activating and deactivating anti-theft alarm
    325
  • 3.4 Removing and installing anti-theft alarm sensor G578
    325
  • 4 Immobiliser
    328
  • 4.1 General description - immobiliser
    328
  • 4.2 Removing and installing immobiliser control unit
    328
  • 4.3 Removing and installing immobiliser reader coil
    328
  • 5 Front camera for driver assist systems
    329
  • 5.1 Assembly overview - front camera for driver assist systems R242
    329
  • 5.2 Removing and installing front camera for driver assist systems
    331
  • 5.3 Removing and installing windscreen heater for lane departure warning Z67
    332
  • 5.4 Calibrating front camera for driver assist systems R242
    332
  • 6 Cigarette lighter, socket
    333
  • 6.1 Assembly overview - cigarette lighter, 12 V socket
    333
  • 6.2 Removing and installing cigarette lighter U1
    333
  • 6.3 Removing and installing socket illumination bulb L42
    334
  • 6.4 Removing and installing rear cigarette lighter illumination bulb L32
    334
  • 6.5 Removing and installing 12 V socket 3 U19
    334
  • Wiring
    335
  • 1 Relay carriers, fuse holders, electronics boxes
    335
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    335
  • 1.2 Removing and installing electronics box (E-box)
    336
  • 1.3 Removing and installing coupling station electronics box
    339
  • 1.4 Removing and installing additional relay carrier of electronics box
    340
  • 1.5 Removing and installing relay and fuse holder behind dash panel on driver side
    341
  • 1.6 Removing and installing relay carrier behind dash panel on driver side
    341
  • 1.7 Removing and installing relay carrier on onboard supply control unit
    342
  • 1.8 Removing and installing fuse holder C [SC]
    343
  • 2 Select Control units
    344
  • 2.1 Overview of fitting locations - control units
    344
  • 2.2 Removing and installing onboard supply control unit J519
    345
  • 2.3 Removing and installing data bus diagnostic interface J533
    346
  • 2.4 Removing and installing special vehicle control unit J608
    347
  • 2.5 Coding special vehicle control unit
    349
  • 3 Connectors
    350
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    350
  • 3.2 Converting airbag and belt tensioner wire
    350
  • 4 Releasing and dismantling connector housings
    355
  • 5 Cleaning contact surfaces
    356
  • 6 Repairing aerial wires
    357
  • 7 Fibre optic cables
    358
  • 8 Vehicle diagnosis, testing and information systems
    359
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Category Reparaturanleitung

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