5-cylinder injection engine, mechanics

Kapitelübersicht

• Technical data
  1
• 1 Technical data
  1
• 1.1 Engine number
  1
• 1.2 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Notes on removing
  3
• 1.2 Notes on installing
  8
• 1.3 Assembly mountings
  10
• 1.4 Additional information and assembly work for vehicles with air conditioner
  10
• Crankshaft group
  12
• 1 Dismantling and assembling engine
  12
• 1.1 Part I
  13
• 1.2 Checking valve timing
  15
• 1.3 Adjusting valve timing (installing timing chains)
  16
• 1.4 Part II
  22
• 1.5 Part III
  24
• 1.6 Removing and installing poly V-belt
  26
• 2 Removing and installing sealing flange and dual mass flywheel/drive plate
  28
• 2.1 Renewing crankshaft oil seal, vibration damper end
  29
• 2.2 Removing and installing drive plate
  31
• 2.3 Removing and installing seal, flywheel end
  32
• 3 Removing and installing crankshaft
  35
• 4 Dismantling and assembling pistons and conrods
  37
• 4.1 Piston and cylinder dimensions
  41
• Cylinder head, valve gear
  42
• 1 Removing and installing cylinder head
  42
• 1.1 Removing and installing cylinder head cover
  44
• 1.2 Removing and installing cylinder head
  46
• 1.3 Checking compression
  50
• 2 Repairing valve gear
  53
• 2.1 Reworking valve seats
  56
• 2.2 Removing and installing camshafts
  57
• 2.3 Checking hydraulic bucket tappets
  59
• 2.4 Checking valve guides
  60
• 2.5 Renewing valve guides
  61
• 2.6 Renewing valve stem seals
  62
• Lubrication
  65
• 1 Removing and installing parts of lubrication system
  65
• 1.1 Engine oil
  67
• 1.2 Dismantling and assembling oil filter housing/assembly mountings
  67
• 1.3 Dismantling and assembling oil pump
  69
• 1.4 Removing and installing oil pan
  70
• 1.5 Checking oil pressure and oil pressure switch
  73
• Cooling
  74
• 1 Removing and installing parts of cooling system
  74
• 1.1 Parts of cooling system - body side
  74
• 1.2 Parts of cooling system - engine side
  76
• 1.3 Removing and installing compact bracket
  78
• 1.4 Coolant hose schematic diagram
  79
• 1.5 Dismantling and assembling thermostat housing
  80
• 1.6 Draining and filling coolant
  82
• 1.7 Removing and installing radiator
  86
• 1.8 Removing and installing viscous fan coupling
  87
• 1.9 Removing and installing viscous fan bearing bush
  89
• 1.10 Checking continued coolant circulation pump V51
  92
• 1.11 Checking radiator fan V7
  93
• Fuel supply system
  94
• 1 Removing and installing parts of fuel supply system
  94
• 1.2 Removing and installing suction-jet pumps
  97
• 1.4 Safety precautions when working on fuel supply system
  103
• 1.5 Rules for cleanliness
  103
• 1.6 Crash fuel shut-off
  103
• 1.7 Removing and installing fuel delivery unit, vehicles with four-wheel drive
  104
• 1.8 Removing and installing fuel delivery unit, vehicles with front-wheel drive
  106
• 1.9 Removing and installing fuel tank
  108
• 1.10 Checking fuel pump
  110
• 1.11 Repairing accelerator mechanism
  116
• 1.12 Adjusting accelerator cable
  118
• 1.13 Repairing parts of activated charcoal filter system
  119
• 1.14 Checking fuel tank breather
  120
• Exhaust system
  123
• 1 Removing and installing parts of exhaust system
  123
• 1.3 Silencers with mountings, vehicles with four-wheel drive
  125
• 1.4 Silencers with mountings, vehicles with front-wheel drive
  127
• 2 Secondary air system
  129
• 2.1 Function
  129
• 2.2 Removing and installing components of secondary air system
  129
• 2.3 Checking combination valve
  131
• 2.4 Removing and installing combination valve
  133