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  • Examplepage for repair manual 4-speed automatic gearbox 099, four-wheel drive
  • Examplepage for repair manual 2 4-speed automatic gearbox 099, four-wheel drive
  • Examplepage for repair manual 3 4-speed automatic gearbox 099, four-wheel drive

4-speed automatic gearbox 099, four-wheel drive

For Sharan

Original Volkswagen repair manual


19,08 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.559 KB

234 Sites

Detailed technical data

Immediately readable

This repair manual contains: Torque converter, Repairing selector mechanism, Routing diagram of pipe and hose lines for freewheel lock, Checking gearbox, Dismantling and assembling ATF pump, Checking function of viscous coupling, Renewing viscous coupling oil seal in rear final drive (final drive installed) and Removing and installing front left flange shaft oil seal. Show more
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Repair manual Sharan 4-speed automatic gearbox 099, four-wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Code letters and date of manufacture of gearbox arrow 1
    1
  • 2 Code letters, engine allocation, ratios, equipment
    2
  • 3 Identifying rear final drive
    3
  • 4 Code letters, engine allocation, ratios, equipment
    4
  • 5 Capacities
    5
  • 5.1 Planetary gear
    5
  • 5.2 Front final drive
    5
  • 5.3 Rear final drive
    5
  • 6 Overview - power transmission
    6
  • 7 Notes on four-wheel drive automatic gearbox 099
    7
  • 7.1 Notes on four-wheel drive automatic gearbox 099
    7
  • 7.2 Notes on performance tests, brake tests and towing
    8
  • 8 Repair instructions
    9
  • 8.1 Repair instructions
    9
  • Torque converter
    11
  • 1 Torque converter
    11
  • 1.1 Identification of torque converter
    11
  • 1.2 Allocation of torque converter
    11
  • 1.3 Removing and installing torque converter oil seal
    14
  • 1.4 Draining torque converter
    14
  • Controls, housing
    16
  • 1 Repairing selector mechanism
    16
  • 1.1 Checking selector mechanism
    16
  • 1.2 Checking and adjusting selector lever cable
    16
  • 1.3 Dismantling and assembling selector mechanism
    17
  • 1.4 Removing and installing selector lever cable
    19
  • 1.5 Dismantling and assembling selector lever
    23
  • 1.6 Adjusting starter inhibitor switch in right-hand drive vehicles
    24
  • 2 Routing diagram of pipe and hose lines for freewheel lock
    25
  • 2.1 For vehicles up to chassis number 7MZWV004352
    25
  • 2.2 For vehicles from chassis number 7MZWV004353 onwards
    26
  • 2.3 Removing and installing control element for freewheel lock
    26
  • 3 Checking gearbox
    28
  • 3.1 Checking shift points
    28
  • 3.2 Checking stall speed
    28
  • 3.3 Measuring main pressure
    28
  • 3.4 Fault finding table for “4-speed automatic gearbox”
    28
  • 4 Removing and installing gearbox
    29
  • 4.1 Removing and installing gearbox together with bevel box
    29
  • 4.2 Removing and installing bevel box
    37
  • 4.3 Removing and installing starter bush
    38
  • 5 Checking ATF level and topping up
    41
  • 5.1 Checking ATF level
    41
  • 5.2 Topping up ATF
    43
  • 5.3 Renewing ATF
    43
  • 6 Gearbox with selector elements
    45
  • 7 Dismantling and assembling gearbox
    48
  • 7.1 Removing and installing ATF cooler and ATF filler pipe
    48
  • 7.2 Dismantling and assembling planetary gearbox -Overview-
    48
  • 7.3 I - Removing and installing ATF pump to supporting tube
    49
  • 7.4 II - Removing and installing reverse clutch -K2- to large sun gear
    51
  • 7.5 III - Removing and installing freewheel and reverse gear brake -B1-
    52
  • 7.6 IV - Planet carrier and gearbox housing with input gear and cover
    53
  • 7.7 Dismantling and assembling planetary gearbox
    54
  • 7.8 Overview of all planetary gearbox adjustments
    67
  • 7.9 Adjusting planet carrier
    68
  • 7.10 Adjusting reverse gear brake -B1-
    72
  • 7.11 Adjusting clutch play between -K1- and -K2-
    76
  • 7.12 Adjusting 2nd and 4th gear brake -B2-
    79
  • Gears, control
    88
  • 1 Dismantling and assembling ATF pump
    88
  • 2 Dismantling and assembling freewheel with -B1- piston
    90
  • 3 Dismantling and assembling 1st to 3rd gear clutch -K1-
    92
  • 4 Dismantling and assembling reverse gear clutch -K2-
    95
  • 5 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
    98
  • 6 Removing and installing valve body
    101
  • 7 Dismantling and assembling parking lock
    106
  • Final drive - rear differential
    110
  • 1 Removing and installing propshaft
    110
  • 1.1 Measuring and adjusting distance between propshaft and steering box
    112
  • 2 Repairing propshaft
    113
  • 3 Checking function of viscous coupling
    119
  • 4 Removing and installing viscous coupling
    120
  • 4.1 Removing viscous coupling
    120
  • 4.2 Installing viscous coupling
    121
  • 5 Renewing viscous coupling oil seal in rear final drive (final drive installed)
    123
  • 6 Renewing flange shaft or drive flange oil seals (final drive installed)
    124
  • 6.1 Renewing oil seal for right flange shaft
    124
  • 6.2 Renewing left drive flange oil seal
    125
  • 7 Checking oil in rear final drive
    127
  • 8 Checking function of freewheel
    128
  • 9 Checking function of freewheel lock
    129
  • 10 Removing and installing rear final drive
    130
  • 10.1 Removing rear final drive
    130
  • 10.2 Installing rear final drive
    131
  • 11 Dismantling and assembling rear final drive
    133
  • 11.1 Removing and installing viscous coupling and pinion housing
    134
  • 11.2 Removing and installing differential and freewheel lock
    135
  • 11.4 Dismantling and assembling procedure
    138
  • 11.5 Modifying gearbox support VW 353
    144
  • 12 Dismantling and assembling differential and freewheel
    145
  • 12.1 Assembly overview
    145
  • 12.2 Dismantling and assembling differential (procedure)
    146
  • 12.3 Removing and installing freewheel (procedure)
    149
  • 12.4 Dismantling and assembling freewheel (procedure)
    150
  • 13 Repairing shaft bevel gear bearing
    152
  • 13.1 Assembly overview
    152
  • 13.2 Dismantling and assembling procedure
    153
  • 14 Repairing bearing for bevel gear with stub shaft
    158
  • 14.1 Assembly overview
    158
  • 14.2 Dismantling and assembling procedure
    159
  • 15.1 General notes
    166
  • 15.2 Adjustment and marking of final drive gear sets
    166
  • 15.3 Position of shims
    167
  • 15.4 Adjustment overview - rear final drive
    167
  • 15.5 Determining fitting position of shaft bevel gear (actual values)
    168
  • 15.6 Recommended sequence for new adjustment of final drive gear set
    168
  • 15.7 Adjusting shaft bevel gear
    169
  • 15.8 Adjusting bevel gear
    173
  • Final drive - front differential
    178
  • 1 Checking oil in front final drive
    178
  • 2 Removing and installing front left flange shaft oil seal
    179
  • 4 Renewing bevel box output flange oil seal (bevel box removed)
    185
  • 5 Dismantling and assembling final drive
    187
  • 5.1 Repair overview of final drive
    187
  • 5.2 Unbolting and bolting on front bevel box
    188
  • 5.3 Removing and installing differential
    190
  • 5.4 Removing and installing input gear
    193
  • 5.5 Removing and installing drive shaft
    197
  • 5.6 Dismantling and assembling differential
    206
  • 6 Adjusting front final drive
    214
  • 6.1 Overview
    214
  • 6.2 Adjusting work when renewing individual components of the front final drive
    218
  • 6.3 Adjusting drive shaft
    219
  • 6.4 Adjusting input gear
    221
  • 6.5 Adjusting differential
    222
Manufacturer's designation 4-speed automatic gearbox 099, four-wheel drive
Manufacturer Volkswagen
Suitable for Sharan (1995 - 2010)
Suitable car types 7M
Transmission designations 099A
Transmission types CYC, EQK, DNJ, CNF, CYD, DNK
Category Reparaturanleitung

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