Technical data
11 Gearbox identification
11.1 Location on gearbox
11.2 Code letters and date of manufacture of gearbox arrow 1
12 Code letters, engine allocation, ratios, equipment
23 Identifying rear final drive
34 Code letters, engine allocation, ratios, equipment
45 Capacities
55.1 Planetary gear
55.2 Front final drive
55.3 Rear final drive
56 Overview - power transmission
67 Notes on four-wheel drive automatic gearbox 099
77.1 Notes on four-wheel drive automatic gearbox 099
77.2 Notes on performance tests, brake tests and towing
88 Repair instructions
98.1 Repair instructions
9Torque converter
111 Torque converter
111.1 Identification of torque converter
111.2 Allocation of torque converter
111.3 Removing and installing torque converter oil seal
141.4 Draining torque converter
14Controls, housing
161 Repairing selector mechanism
161.1 Checking selector mechanism
161.2 Checking and adjusting selector lever cable
161.3 Dismantling and assembling selector mechanism
171.4 Removing and installing selector lever cable
191.5 Dismantling and assembling selector lever
231.6 Adjusting starter inhibitor switch in right-hand drive vehicles
242 Routing diagram of pipe and hose lines for freewheel lock
252.1 For vehicles up to chassis number 7MZWV004352
252.2 For vehicles from chassis number 7MZWV004353 onwards
262.3 Removing and installing control element for freewheel lock
263 Checking gearbox
283.1 Checking shift points
283.2 Checking stall speed
283.3 Measuring main pressure
283.4 Fault finding table for “4-speed automatic gearbox”
284 Removing and installing gearbox
294.1 Removing and installing gearbox together with bevel box
294.2 Removing and installing bevel box
374.3 Removing and installing starter bush
385 Checking ATF level and topping up
415.1 Checking ATF level
415.2 Topping up ATF
435.3 Renewing ATF
436 Gearbox with selector elements
457 Dismantling and assembling gearbox
487.1 Removing and installing ATF cooler and ATF filler pipe
487.2 Dismantling and assembling planetary gearbox -Overview-
487.3 I - Removing and installing ATF pump to supporting tube
497.4 II - Removing and installing reverse clutch -K2- to large sun gear
517.5 III - Removing and installing freewheel and reverse gear brake -B1-
527.6 IV - Planet carrier and gearbox housing with input gear and cover
537.7 Dismantling and assembling planetary gearbox
547.8 Overview of all planetary gearbox adjustments
677.9 Adjusting planet carrier
687.10 Adjusting reverse gear brake -B1-
727.11 Adjusting clutch play between -K1- and -K2-
767.12 Adjusting 2nd and 4th gear brake -B2-
79Gears, control
881 Dismantling and assembling ATF pump
882 Dismantling and assembling freewheel with -B1- piston
903 Dismantling and assembling 1st to 3rd gear clutch -K1-
924 Dismantling and assembling reverse gear clutch -K2-
955 Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
986 Removing and installing valve body
1017 Dismantling and assembling parking lock
106Final drive - rear differential
1101 Removing and installing propshaft
1101.1 Measuring and adjusting distance between propshaft and steering box
1122 Repairing propshaft
1133 Checking function of viscous coupling
1194 Removing and installing viscous coupling
1204.1 Removing viscous coupling
1204.2 Installing viscous coupling
1215 Renewing viscous coupling oil seal in rear final drive (final drive installed)
1236 Renewing flange shaft or drive flange oil seals (final drive installed)
1246.1 Renewing oil seal for right flange shaft
1246.2 Renewing left drive flange oil seal
1257 Checking oil in rear final drive
1278 Checking function of freewheel
1289 Checking function of freewheel lock
12910 Removing and installing rear final drive
13010.1 Removing rear final drive
13010.2 Installing rear final drive
13111 Dismantling and assembling rear final drive
13311.1 Removing and installing viscous coupling and pinion housing
13411.2 Removing and installing differential and freewheel lock
13511.4 Dismantling and assembling procedure
13811.5 Modifying gearbox support VW 353
14412 Dismantling and assembling differential and freewheel
14512.1 Assembly overview
14512.2 Dismantling and assembling differential (procedure)
14612.3 Removing and installing freewheel (procedure)
14912.4 Dismantling and assembling freewheel (procedure)
15013 Repairing shaft bevel gear bearing
15213.1 Assembly overview
15213.2 Dismantling and assembling procedure
15314 Repairing bearing for bevel gear with stub shaft
15814.1 Assembly overview
15814.2 Dismantling and assembling procedure
15915.1 General notes
16615.2 Adjustment and marking of final drive gear sets
16615.3 Position of shims
16715.4 Adjustment overview - rear final drive
16715.5 Determining fitting position of shaft bevel gear (actual values)
16815.6 Recommended sequence for new adjustment of final drive gear set
16815.7 Adjusting shaft bevel gear
16915.8 Adjusting bevel gear
173Final drive - front differential
1781 Checking oil in front final drive
1782 Removing and installing front left flange shaft oil seal
1794 Renewing bevel box output flange oil seal (bevel box removed)
1855 Dismantling and assembling final drive
1875.1 Repair overview of final drive
1875.2 Unbolting and bolting on front bevel box
1885.3 Removing and installing differential
1905.4 Removing and installing input gear
1935.5 Removing and installing drive shaft
1975.6 Dismantling and assembling differential
2066 Adjusting front final drive
2146.1 Overview
2146.2 Adjusting work when renewing individual components of the front final drive
2186.3 Adjusting drive shaft
2196.4 Adjusting input gear
2216.5 Adjusting differential
222