Body Repairs

Chapter overview

• Technical data
  1
• 1 Vehicle identification data
  1
• 1.1 Vehicle identification number
  1
• 1.2 Identification plate
  1
• 1.3 Vehicle data sticker
  1
• 2 Body dimensions
  2
• 2.1 Body - front
  2
• 2.2 Body - centre
  6
• 2.3 Body - rear
  10
• 2.4 Floor group
  12
• 3 Body panel gaps/shut lines
  14
• 3.1 Body - front
  14
• 3.2 Body - centre
  15
• 3.3 Body - rear
  16
• 4 Straightening jig
  17
• 5 Galvanized body parts
  24
• Body - front
  25
• 1 Renewing engine bracket
  25
• 1.1 Removing
  25
• 2 Renewing gearbox bracket ▸ 05.00
  27
• 2.1 Removing
  27
• 3 Renewing gearbox bracket 06.00 ▸
  29
• 3.1 Removing
  29
• 4 Renewing support ▸ 05.00
  31
• 4.1 Removing
  31
• 5 Renewing support 06.00 ▸
  33
• 5.1 Removing
  33
• 6 Renewing end plate 06.00 ▸
  35
• 6.1 Removing
  35
• 7 Renewing upper wheel housing longitudinal member ▸ 05.00
  37
• 7.1 Removing
  37
• 8 Renewing upper wheel housing longitudinal member 06.00 ▸
  39
• 8.1 Removing
  39
• 9 Renewing front wheel housing - partial renewal ▸ 05.00
  41
• 9.1 Removing
  41
• 10 Renewing front wheel housing - partial renewal 06.00 ▸
  44
• 10.1 Removing
  44
• 11 Renewing front part of longitudinal member - partial renewal
  47
• 11.1 Removing
  47
• Body - centre
  51
• 1 Renewing roof
  51
• 1.1 Removing
  51
• 2 Renewing front roof cross member
  53
• 2.1 Removing
  53
• 3 Renewing roof reinforcement
  55
• 3.1 Removing
  55
• 3.2 Installing
  56
• 4 Renewing rear roof cross member
  59
• 4.1 Removing
  59
• 5 Renewing outer side panel - partial renewal
  61
• 5.1 Removing
  61
• 6 Renewing outer side panel - partial renewal
  63
• 6.1 Removing
  63
• 7 Renewing inner side panel
  66
• 7.1 Removing
  66
• 8 Renewing A-pillar- partial renewal
  69
• 8.1 Removing
  70
• 9 Renewing B-pillar- partial renewal
  76
• 9.1 Removing
  76
• 10 Renewing outer side member
  80
• 10.1 Removing
  80
• 11 Renewing inner side member - partial renewal
  82
• 11.1 Removing
  82
• 12 Renewing floor panel - partial renewal
  84
• 12.1 Removing
  84
• Body - rear
  87
• 1 Renewing rear lock carrier
  87
• 1.1 Removing
  87
• 2 Renewing tail light mounting - partial renewal ▸ 05.00
  89
• 2.1 Removing
  89
• 3 Renewing tail light mounting - partial renewal 06.00 ▸
  92
• 3.1 Removing
  92
• 4 Renewing rear cross member - partial renewal
  94
• 4.1 Removing
  94
• 5 Renewing luggage compartment floor, partial renewal
  97
• 5.1 Removing
  97
• 6 Renewing bumper bracket
  99
• 6.1 Removing
  99
• 7 Renewing rear cross panel
  101
• 7.1 Removing
  101
• 8 Renewing rear longitudinal member - partial renewal
  103
• 8.1 Includes: rear shock absorber mounting and extension arm
  103
• 9 Renewing side panel - partial renewal ▸ 05.00
  106
• 9.1 Removing
  106
• 10 Renewing side panel - partial renewal 06.00 ▸
  109
• 10.1 Removing
  109
• 11 Renewing rear wheel housing
  112
• 11.1 Removing
  112
• 12 Renewing cross member
  115
• 12.1 Removing
  115